DMG Mori presents next gen­er­a­tion tech­nolo­gies

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DMG Mori AKTIENGESELLSCHAFT, one of Ger­many’s largest man­u­fac­tur­ers of cut­ting ma­chine tools and a lead­ing global man­u­fac­turer of CNC­con­trolled lathes and milling machines, has in­tro­duced a slew of new tech­nolo­gies in In­dia. It has in­stalled about 400 machines in the coun­try so far. The com­pany plans to in­crease its pen­e­tra­tion lev­els. To­wards this it had show­cased a host of new machines at the re­cently con­ducted IMTEX.

Draw­ing on the ex­pe­ri­ence of over 10,000 in­stalled ver­ti­cal

machining cen­ters, DMG MORI has com­pletely re­designed the third gen­er­a­tion of the DMC V se­ries. To­gether with its sis­ter machines – the DMC 6503 V, DMC 850 V and DMC 1450 V – the DMC 1150 V boosts the per­for­mance of ver­ti­cal machining cen­tres from DMG MORI into a new di­men­sion.

The key feature that en­sures the “Best in Class” sta­tus of this prod­uct line is its unique con­cept that in­cludes a highly sta­ble ma­chine bed with an over­head slide unit, 28% larger guide ways and 25% larger ball screws – the per­fect foun­da­tion for max­i­mum process sta­bil­ity. The in­no­va­tive ther­mal man­age­ment with cool­ing of the ball screw nuts and guides in all 3 lin­ear axes en­sures max­i­mum com­po­nent pre­ci­sion.

DMC 1150 V

With the DMC 1150 V, DMG MORI presents a new con­struc­tion size in the field of ver­ti­cal machining cen­tres. Travel paths of 1,150 x 700 x 550 mm, the large rigid table with a clamp­ing sur­face of 1,450 x 750 mm, and a load­ing ca­pac­ity of 1,500 kg al­low the machining of an ex­ten­sive range of com­po­nents. Like the other machines of this se­ries, the stan­dard equip­ment of the DMC 1150 V in­cludes a 20,000 rpm. speedMASTER spin­dle with a torque of 130 Nm, rapid tra­verses of up to 42 m/min and a 20-pocket tool magazine.

The DMC 1150 V of­fers a mul­ti­tude of op­tions, mak­ing the ver­ti­cal machining cen­tre a pro­duc­tive ad­di­tion in any pro­duc­tion en­vi­ron­ment. In terms of spin­dle op­tions, an SK50 303 Nm spin­dle is avail­able for heavy machining and the tool magazine can be ex­panded up to 120 tools. In or­der to en­able er­gonomic and in­tu­itive op­er­a­tion, the DMC 1150 V, like all new high-tech machines from DMG MORI, comes in the new joint de­sign and is equipped with CELOS.

The lat­ter en­sures the fastest way from the idea to the fin­ished prod­uct, while the CELOS APPs al­low con­sis­tent man­age­ment, doc­u­men­ta­tion and vi­su­al­iza­tion of or­der, process and ma­chine data. As an al­ter­na­tive to the 21.5” ERGO­line panel with CELOS, the ma­chine is also avail­able with a 19“ERGO­line® with HEIDENHAIN TNC 640 or Op­er­ate 4.5 with SIEMENS 840D so­lu­tion line.

DMU 65 monoBLOCK

In its flex­i­ble ex­ten­sion ranges en­com­pass­ing the 5-axis ma­chine with its dy­namic NC swivel­wivel ro­tary table, the DMU 65 monoBLOCK onoBLOCK masters all dis­ci­pli­ness in milling tech­nol­ogy, from rough­ing gh­ing through to fin­ish­ing att an un­com­pro­mis­ingly highgh level and at a very at­trac­tiveve price.

With its DMU 65 monoBLOCK, oBLOCK, DMG MORI is of­fer­ing a world class ma­chine for all fields of in­dus­try. Its un­com­pro­mis­ingly high qual­ity be­comes ap­par­ent in its de­sign de­tails. This has re­sulted, for in­stance, in con­junc­tionon with the high-speed ro­tary axes of the NC swivel ro­tary table, in a re­mark­able ark­able in­crease in dy­nam­ics, and, amongst oth­ers, the 45mm5mm wide roller guides max­imisee process sta­bil­ity. More­over, thee DMU 65 monoBLOCK im­presses with its three-point sup­port for short­est pos­si­ble start-up times. With its 8 square me­tre foot­print, it is the most com­pact ma­chine of its class.

DMU 80 FD duoBLOCK

The 5-axis si­mul­ta­ne­ous machining is in­creas­ingly be­ing de­vel­oped as a key tech­nol­ogy. Fur­ther­more, au­to­ma­tion and com­bined milling and turn­ing are be­com­ing more im­por­tant. With about 4,500 duoBLOCK machines suc­cess­fully sold, DMG MORI has ma­te­ri­ally dic­tated this de­vel­op­ment. One of th­ese mod­els is the DMU 80 FD duoBLOCK universal machining cen­tre demon­strat­ing fur­ther en­hanced flex­i­bil­ity and pro­duc­tiv­ity with im­prove­ments of 30% in their core char­ac­ter­is­tics of pre­ci­sion, per­for­mance and ef­fi­ciency.

NLX 2000

The NLX se­ries from DMG MORI has al­ways stood for per­fect re­sults in turn­ing. Nu­mer­ous equip­ment op­tions also make the NLX 2000 a pro­duc­tive com­pan­ion in de­mand­ing pro­duc­tion en­vi­ron­ments. It is an ex­tremely rigid, high-pre­ci­sion CNC lathe that is able to ma­chine a mul­ti­tude of dif­fer­ent work pieces. De­ci­sive fea­tures in this re­spect in­clude its ro­bust ma­chine bed and out­stand­ing milling per­for­mance that de­rives from the use of a BMT (Built-in Mo­tor Tur­ret). With its space-sav­ing de­sign the NLX 2000 also en­ables sim­ple in­te­gra­tion of au­to­ma­tion so­lu­tions, so that its scope of ap­pli­ca­tion ranges from the se­rial pro­duc­tion of au­to­mo­bile parts right through to the highly elab­o­rate and high qual­ity machining of parts for the air­craft in­dus­try.

In­dus­try 4.0

In­dus­try 4.0 is dom­i­nat­ing dis­cus­sions in the ma­chine tool de­sign sec­tor. As the world’s lead­ing man­u­fac­turer of ma­chine tools, DMG MORI is sup­port­ing its cus­tomers on their path to com­plete digi­ti­sa­tion with the help of theth CELOS app-sup­ported sys­tem anand with other in­tel­li­gent soft­ware so­lu­tions. The change to digi­ti­sa­tiondigi­ti­sa­tio is be­com­ing clearer – par­tic­par­tic­u­larly in the field of ma ma­chine tool de­sign. In tturn, this means that sof soft­ware in the pro­duc­tion env en­vi­ron­ment is be­com­ing inc in­creas­ingly im­por­tant.

Co Com­pa­nies know that the fou foun­da­tion for In­dus­try 4.0 must be laid to­day and in tthe im­me­di­ate fu­ture in dday-to-day pro­duc­tion. DMGDM MORI is sup­port­ing its cus­tomers in the dig­i­tal trans­for­ma­tion­tra with the help of in­te­grated so­lu­tions, which ccan be con­nected seam­lessl­y­seam­less to one an­other.

CELOS from­fro DMG MORI, a cen­tral com­po­nent­com­pone of DMG MORI’s cus­tomer-cus­tomeror­i­ented in­no­va­tion strat­egy is the app-sup­ported CELOS op­er­at­ing and con­trol sys­tem, in­tro­duced about 3 years ago. Since then, it has been continuously im­proved upon. Us­ing a com­mon in­ter­face for ma­chine and of­fice PC, both man­u­fac­tur­ing and pro­duc­tion plan­ning staff can man­age, doc­u­ment and vi­su­al­ize the se­quence of jobs and pro­cesses as well as the ma­chine data.

CELOS from DMG MORI

DMC 1150 V

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