Man­power halved and safety in­creased

DEMM Engineering & Manufacturing - - MAINTENANCE PLANNING - DE­TAILS, NEVILLE STU­ART PH: 021 667 716, E- MAIL: NEVILLE@ EN­ER­PAC.CO.NZ

With the Christ­mas-New Year Main­te­nance Sea­son ap­proach­ing, many op­er­a­tions and en­gi­neer­ing man­agers are seek­ing ways to achieve strip­ping and re­fur­bish­ment of shaft-mounted ma­chin­ery more quickly, safely and ef­fi­ciently.

Such tasks are one of the most com­mon jobs main­te­nance per­son­nel have to fit into the nar­row win­dow of op­por­tu­nity over this pe­riod, when a host of gears, pul­leys and other shaft-mounted com­po­nents must be speed­ily re­moved from static and mo­bile plant, in­clud­ing tracked and wheeled ve­hi­cles, rail and ma­te­ri­als han­dling plant and elec­tric mo­tors and gear­boxes.

One of the lat­est so­lu­tions to such tasks from En­er­pac in Aus­trala­sia is its new range of Sync Grip Pullers, which fea­ture syn­chro­nised move­ment of their lock­ing jaws for si­mul­ta­ne­ous en­gage­ment and op­ti­mised safety. A safety and work­place ben­e­fit is that the pullers will even grip on sur­faces where nor­mal pullers would slip off – for ex­am­ple, on ta­pered bear­ings, says Dar­ryl Lange, En­er­pac Na­tional Sales Man­ager.

The new SG-Se­ries Sync Grip Pullers – in me­chan­i­cal and hy­draulic con­fig­u­ra­tions up to 45 tonnes ca­pac­ity – op­ti­mise safety, sim­plic­ity and speed of re­moval of bear­ings, bush­ings, gears, sleeves, wheels, fly-wheels, sprock­ets and other shaft-mounted items.

“These sim­ple, safe, swift and eas­ily ap­plied tools of­ten mean that one worker can do a job that of­ten re­quires two with other tools,” says Lange. “They do away en­tirely with out­dated heat and im­pact pro­cesses which are not only in­her­ently more haz­ardous, but which can also dam­age valu­able parts and cause fur­ther de­lay in projects where time is al­ready pre­cious.”

For loads up to 20 tonnes, the SGM-Se­ries me­chan­i­cal pullers pro­vide an eco­nom­i­cal and ef­fi­cient op­tion, with all the same rugged high-strength fea­tures as the hy­draulic op­tion. For more com­plex tasks, up to 45 tonnes, the MPS-Se­ries hy­draulic pullers of­fer hy­drauli­cally ap­plied pulling force through a de­tach­able hy­draulic cylin­der, to in­crease pulling ca­pac­ity and re­duce op­er­a­tor fa­tigue.

“Their, smooth, sim­ple and safe op­er­a­tion means that, in­stead of im­pact haz­ards cre­ated by re­moval meth­ods us­ing ham­mers and levers – with risks to both the work­piece and main­te­nance per­son­nel – Sync Grip Pullers draw parts smoothly and pre­cisely with­out the need for heat­ing or pry­ing,” said Lange. “Sync Grip Pullers are the lat­est evo­lu­tion of En­er­pac’s ad­vanced puller tech­nol­ogy. Be­ing able to fa­cil­i­tate si­mul­ta­ne­ous en­gage­ment of each jaw adds an ad­di­tional level of safety and re­li­a­bil­ity to a very com­mon in­dus­trial process.”

FEA­TURES OF THE NEW RANGES I NCLUDE:

• Max­i­mum reach, me­chan­i­cal pullers, 105- 600mm spread range 110- 680mm).

• Max­i­mum reach, hy­draulic pullers, 320-700mm, spread range 350-980mm.

• Threaded spin­dle and jaw in­dexes pro­vide ad­justable reach.

• Three jaw con­fig­u­ra­tion for even load dis­tri­bu­tion, with two-jaw con­fig­u­ra­tion avail­able in me­chan­i­cal pullers for con­fined ac­cess sit­u­a­tions.

• High- strength forged jaws for su­pe­rior re­li­a­bil­ity.

• Op­tional ac­ces­sories that ex­pand ap­pli­ca­tion range and in­crease util­ity.

• Hy­draulic mod­els are avail­able in stan­dard kits which in­clude de­tach­able hy­draulics cylin­ders and a choice of pump op­tions, along with a gauge as­sem­bly and hose for safe mon­i­tor­ing of ap­plied pulling forces.

• Cross- bear­ing puller sets avail­able to com­ple­ment Sync Grip tech­nol­ogy, fea­tur­ing quick set up to tackle a va­ri­ety of jobs and pre­cise hy­draulic con­trol for fast, ef­fi­cient and safe pulling. Avail­able in 6-22 tonne ca­pac­i­ties with max­i­mum reach 357- 831mm and 260-580mm in spread range.

• Backed na­tion­ally and on-site by the sales, ser­vice and tech­ni­cal ex­per­tise of the En­er­pac dis­trib­u­tor net­work, which has been a mar­ket leader in Aus­trala­sia for more than 50 years.

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