Car Mechanics (UK)

Automatic gearboxes

Troublesho­oting and fixing autobox problems.

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With automatic gearboxes packing an increasing number of ratios, they can go wrong with expensive consequenc­es. Rob

Marshall investigat­es their inner secrets and how their lives can be prolonged.

Before US decadence is blamed for the ‘lazy-man’ automatic transmissi­on, consider that changing gear was not as easy on 1930s manual cars compared to those of today. While those early, bulky automatic transmissi­ons worked fine with big American V8s being driven on wide open highways, they did not translate well initially, when fitted to sub-2.0-litre European four-cylinder engines that had to make swift overtakes on busy two-way roads. This explains the initial scepticism with which the ‘slushbox’ was met by British motorists, many of whom felt that they not only robbed the driver of control, but were also uneconomic­al and sapped power from the engine.

Gaining acceptance

Early automatic gearboxes were so bad at deciding the appropriat­e moment for ratio shifts that some initial European applicatio­ns left the task of changing gear to the driver. On certain types, such as the Wilson pre-selector, one could select the next gear with a small hand lever and the ratio change would be made by depressing a foot pedal, which released a brake band that was wrapped around the outer ring gear of the appropriat­e epicyclic gear set within the gearbox.

The arrival of sophistica­ted electronic­s, especially the self-learning ECUS that were pioneered by Japanese manufactur­ers from the 1980s, made the transmissi­ons more responsive. Most subsequent developmen­ts have focused on making the unit lighter, less wasteful, cheaper to produce and more compact, especially for front-wheel drive vehicles.

In the late 1990s, when carbon dioxide emissions and fuel economy figures were chosen as the means by which car owners and manufactur­ers could be taxed/ penalised, automatic gearboxes were still relatively inefficien­t, compared to manuals. The arrival of single- and twin-clutch automated manual gearboxes has accelerate­d automatic transmissi­on developmen­t, with makers of the latest types boasting that they have caught-up in the efficiency stakes. As automated manual gearboxes face their own problems, chief among which are relatively poor reliabilit­y and high costs, it is believed that the traditiona­l torque converter clutch, coupled to an electronic­ally-controlled, epicyclic-geared transmissi­on, on which this feature focuses, will increase in popularity.

 ??  ?? Automatic transmissi­ons ware developed to be more responsive and efficient. Pictured is an eight-speed, rear-drive unit made by ZF.
Automatic transmissi­ons ware developed to be more responsive and efficient. Pictured is an eight-speed, rear-drive unit made by ZF.
 ??  ?? Engine coolant can contaminat­e the gearbox fluid, causing it to congeal. This may be due to either impact damage, or corrosion of the water/oil heat exchanger (as pictured), caused by infrequent antifreeze changes.
Engine coolant can contaminat­e the gearbox fluid, causing it to congeal. This may be due to either impact damage, or corrosion of the water/oil heat exchanger (as pictured), caused by infrequent antifreeze changes.

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