cutting old glass
1. PREP GLASS
There’s an art to cutting old glass, including wire glass. It can be learned. As with any project, start with the right tool. In the case of wire glass, you must have a very good glass cutter tool, such as a Red Devil. Polish the glass first with a water-based abrasive cleanser like Gumption to induce microfractures, which encourages the glass to crack along the track of the cutting wheel.
2. MARK + CUT
Take a Sharpie to mark where you want to cut, using a straightedge to make sure the line is even and straight. Lubricate the glass before you begin (WD-40 works well) to make sure the cutter wheel spins smoothly. Then score the glass by firmly rolling the glass cutter across the glass in one cut—don’t stop and start, and be sure to use steady but not excessive pressure. Lift the glass and tap along the opposite side of the score line with the knob of the cutter until a crack appears. Then continue every few inches to make a series of cracks. When you have a complete line, take the glass with two hands (wearing protective gloves) and break the cut piece off with a sharp snap of your wrists. You can snip off any extra wire along the edges using wire cutters.