Popular Woodworking

End Grain

When needs change, there’s no shame in repurposin­g.

- BY COLLIN KNOFF

When needs change, there’s no shame in repurposin­g, even if it’s IKEA.

I have a confession to make:

I don’t do nearly as much woodworkin­g as I should. As someone with limited time and resources, I like to do things once, the correct way, and not have to worry about it again. This philosophy can cause some trouble when it comes to projects though. Unless I know exactly what I need and where I want to put it, I tend to hold off building things.

The kid’s playroom is a perfect example. When I bought my house, I needed somewhere to put all of the art supplies and games, so I picked up a large IKEA armoire from a friend that was moving and stuck it in the space. In some ways, it was perfect: it had drawers with built-in organizers, shelves for games, and I could close the doors to hide the chaos. However, it was nearly 8 feet tall and dominated the corner of the room, and the top half was entirely unusable for the kids. After using it for a year or so, I decided it was time to make some built-ins that would be more functional and fit the space better.

As I started designing in my head, I realized that I didn’t want to put built-ins over the dilapidate­d paneling, so I would probably want to install drywall instead. And then I thought about the additional lighting I wanted to add, the condition of the floor, and before I realized it I had mentally gutted the room to the studs just to install some cabinets. The idea was set aside, and the armoire continued to tower over the room. Every time I went back to the drawing board with the idea, I found myself in a similar predicamen­t: it would cost too much time to do it right, and it was too expensive to do a temporary job. Then one day I realized I had been looking at the solution the entire time: the armoire itself.

In the armoire, I had everything I needed — plenty of wood, shelves, drawers, and organizati­onal dividers. I simply had to break it down and rebuild it into two smaller cabinets. I took out the tape measure, and much to my dismay realized that none of the dimensions matched a standard cabinet; it was too wide and too shallow. At this point that philosophy of perfection crept back into my head. Might as well wait and just build it correctly.

But no, not today! Today I was going to do some woodworkin­g, and it didn’t matter if it wasn’t permanent. I took stock of what I had, to see what I could do with a minimum investment. The first thing that I decided to do was keep the same basic dimensions, so I could reuse the shelves, drawers, and useful dividers. I chose the standard 36" countertop height for its ubiquity and for the fact that it was tall enough to fit everything I wanted underneath. I settled on a laminate counter for the tops (inexpensiv­e and durable). At first I considered ripping the counters to a narrower depth, but then realized it made more sense to keep them full depth and simply trim in the cabinets with a bit of hidden dead space at the back. The extra counter space would be nice, and I could reuse the countertop­s on a different project in the future if desired.

Then it was time for action. I took the carcass out to the garage. The track saw made for quick work, and scrap lumber and a handful of pocket screws completed the assembly. I brought the completed cabinets back to the playroom for test fitting and ran into one last problem — there was an outlet on one of the walls on the side of the cabinet. After some thinking, I decided to leave a small gap so a power strip can be run out. The extra space was also the perfect size for some poster board that didn’t have a home. I picked up a piece of white prefinishe­d shelving to trim in the extra space for the countertop depth so it would match without having to paint. The total cost of the project was a mere $12 for twice the functional­ity and half of the eyesore. Plus I was able to spend a quality afternoon in the shop. Now before I can call the project completely done I still need to build doors for the front. Maybe I’ll head to IKEA.

Collin Knoff is Popular Woodworkin­g’s digital editor.

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