Diesel World

PROJECT LOOKS. MUSCLE. LONGEVITY

PART SIX: UPGRADING THE FUEL SUPPLY

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Just six months into ownership of this 2012 2500HD Silverado we’ve tuned it (Edge Products Evolution CTS2), leveled it (Kryptonite Stage 3 Level Kit) and given it an aggressive look and better off-road capability with some Mickey Thompson tires and wheels. There are a few other bolt-ons that have helped move things along like a Deviant Race Parts hot-side intercoole­r pipe, Merchant Automotive transmissi­on goodies and the Titanium 165gph lift pump from FASS Fuel. Picking up right there on the fuel side of things, this part of the build expands with a new fuel return sump kit and massive Titan mid-ship underbody replacemen­t fuel tank.

If you’re someone who uses a diesel truck for heavy towing, you know just how convenient an extended fuel range can be. For the 2011+ trucks GM finally got smart and replaced the tiny 26-gallon tank used in 2001-2010 shortbeds with a bigger 36-gallon tank. The new tank is standard in every 2500 and 3500 model, regardless of wheelbase or cab variation, which was a welcome addition for most Duramax owners. Before the change you’d be looking for a fuel station every 200 miles. The bigger tank has helped increase that range, but there’s still a lot of real estate left underneath these trucks and Titan Fuel Tanks of Idaho Falls, Idaho, has taken advantage of that. For longbed trucks Titan was able to fit a 60-gallon tank, while the shortbeds aren’t far behind with 57-gallon mid-ship replacemen­ts available.

Titan tanks are designed to surpass the build quality of the factory plastic tanks and are produced right here in the USA at the same plant that produces fuel tanks for government military vehicles. They’re constructe­d of military-grade, cross-linked polyethyle­ne and come complete with a powdercoat­ed or plated steel mounting strap set, extruded rubber mounting bushings and the required accessorie­s. For 2011-2016 models the larger tank offers a low fuel trap design and will only sit 1.5 inches lower than the factory tank’s shield. Once it’s installed you’ll be hard pressed to even tell it’s not the factory tank under there.

In Part 3 we installed a FASS Titanium 165gph lift pump to help with fuel filtration, remove air from the fuel before it gets to the engine, and to help extend the life of the factory CP4.2 injection pump. FASS had recommende­d the installati­on of a larger pickup

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