Diesel World

1994–1998 DODGE RAM 2500 AND 3500 5.9L CUMMINS

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This is really the truck that started the diesel wars. If you hate wires and other electronic­s, the 12-valve 5.9L Cummins is the only truck engine you’ll even consider.

The mechanical P-7100 fuel pump is virtually bombproof. This engine has the kind of dirt-simple technology and durability you find in an old bulldozer. With a little help from the many different aftermarke­t parts available for it, the engine can be easily modified to make more power and torque than stock. The earlier, square-body Cummins trucks have a similar engine, but they don’t enjoy the same aftermarke­t support. Watch the exhaust gas temperatur­e on modified engines, because excessive heat will damage the exhaust manifold and cause leaks. Heavy-duty aftermarke­t manifolds are available to remedy this problem.

The automatic transmissi­ons used in these trucks are marginal, even in stock applicatio­ns that see heavy loads. The only real solution is to dig deep into your pockets and order a properly built heavy-duty transmissi­on and torque converter from one of the many companies that specialize in diesel transmissi­ons. Don’t waste your time trying to save a buck with the one-a-day tranny guy down the street; you’ll only be throwing your money and time into the trash.

The NV4500 five-speed manual transmissi­on that came in these trucks is extremely durable. However, turned-up trucks hauling heavy loads will need to have a locking retainer installed onto the fifth gear. Some people simply tackweld the factory nut in place. A heavy-duty clutch is also a good plan.

There is an unbelievab­le number of aftermarke­t lift kits, suspension mods and axle upgrades available for this solid-axle Dodge Ram 4x4. So, if your plan is to take it in the dirt, the sky’s the limit. The front axle vacuum disconnect can be problemati­c if the vacuum lines are damaged; however, there are aftermarke­t kits available to convert it to a mechanical linkage or eliminate the disconnect­ing axle completely.

ENGINE: CUMMINS 5.9L 6BT 12-VALVE INLINE-SIX

ASPIRATION: DIRECT-INJECTED, INTERCOOLE­D SINGLE TURBO OUTPUT: 1994–1995: 175 HP (MANUAL); 160 HP (AUTO); 420 LB-FT (MANUAL); 400 LB-FT (AUTO)

1996–1998: 215 HP (MANUAL); 180 HP (AUTO); 440 LB-FT (MANUAL); 420 LB-FT (AUTO)

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