Diesel World

BULLETPROO­F YOUR DODGE TRANSMISSI­ON

BROWN’S DIESEL AND GOEREND TRANSMISSI­ONS BUILD A RACE-READY 47RH FOUR-SPEED AUTOMATIC

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It’s no secret that diesel engines can handle stupid amounts of power. But transmissi­ons? Not so much. The 47RH four-speed in our ’95 Dodge was based on an original 727 muscle car transmissi­on (’89 to ’91 Dodges actually had 727 three-speeds), except the 47 Series has an overdrive gear along with a lock-up converter. This gave Dodge diesels a whole new rpm range as well as lock-up for better mileage and increased power to the ground. The 47RH is a solid piece, and that reliabilit­y extends to the later 47RE and 48RE models found in ’96-’07 Dodges.

With a factory power rating of 160 hp and 400 lb-ft of torque, the Dodge four-speeds have to be fairly strong, not for the horsepower rating, but rather the torque. This means that with tricks like increased line pressure, the torque-handling capability can be bumped even higher. Converter clutches can only handle so much power, so new triple-disc converters were developed by aftermarke­t suppliers. Then came billet shafts, Alto clutches, and other goodies. Some transmissi­ons can handle 1,000 hp and 2,000 lb-ft of torque.

This is the type of transmissi­on we’d be building.

For help with supporting our massive power goals, we turned to Brown’s Diesel in Riverdale, California, and Goerend Transmissi­on in St. Lucas, Iowa. Although it seems unlikely, a cross-country partnershi­p has been establishe­d for more than a decade between Goerend, who builds the valvebodie­s and converters, and Brown’s Diesel, who installs them. In addition to drag racing diesels, Brown’s has built transmissi­ons for sled pulling, off-roading, and sand drags, which makes getting down the dragstrip seem simple in comparison.

Our plan for the transmissi­on started at the back of the engine, where the flexplate (which commonly breaks at 400 to 500 hp) will be replaced with a stronger one. Next up, we will add a triple-disc torque converter, which will be stronger, feature a billet front cover, three clutch discs, and different internals to allow it to stall at around 2,500 rpm. This will make the engine quick to get up on boost, even with larger turbos. A billet (usually 300m steel) input shaft will be used, as will aftermarke­t intermedia­te and output shafts, because

the truck will see hard usage. Finally, the valvebody will be reworked by Goerend, and the transmissi­on will be assembled with tricks and extra clutches at Brown’s Diesel.

While Dodge transmissi­ons aren’t cheap (base towing rebuilds at Brown’s start at around $5,200 installed), when it’s all finished, we’ll have a hell of a piece. Need to tow 20,000 pounds? No problem. Headed to the dragstrip? That’ll be fine, too. This transmissi­on will be able to handle anything we can throw at it. When you’re trying to make 1,000 hp, that’s exactly what you need.

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 ??  ?? After loosening everything up, one of Von Flue’s last steps before removal was removing the factory transmissi­on pan and draining all its fluid.
After loosening everything up, one of Von Flue’s last steps before removal was removing the factory transmissi­on pan and draining all its fluid.
 ??  ?? The shifting linkage, wiring, and four-wheel drive shifter also had to be disconnect­ed before the trans could go anywhere.
The shifting linkage, wiring, and four-wheel drive shifter also had to be disconnect­ed before the trans could go anywhere.
 ??  ??  Underneath the Dodge you can see the flywheel with the inspection plate removed but not the converter bolts! There’s actually an access panel further up on the bellhousin­g. The engine can then be turned over with a barring tool to access each bolt.
 Underneath the Dodge you can see the flywheel with the inspection plate removed but not the converter bolts! There’s actually an access panel further up on the bellhousin­g. The engine can then be turned over with a barring tool to access each bolt.
 ??  ??  Before the factory Dodge 47RH four-speed could be removed, everything connected to the transmissi­on had to be disassembl­ed. The team of Garrett Von Flue and Gustavo “Goose” Quezada started with the driveline. Remember to check those U-joints!
 Before the factory Dodge 47RH four-speed could be removed, everything connected to the transmissi­on had to be disassembl­ed. The team of Garrett Von Flue and Gustavo “Goose” Quezada started with the driveline. Remember to check those U-joints!
 ??  ??  After loosening the transmissi­on-to-engine bolts, everything was ready to come out! The sturdy stock pan was reinstalle­d and the transmissi­on was lowered out of the truck with a transmissi­on jack.
 After loosening the transmissi­on-to-engine bolts, everything was ready to come out! The sturdy stock pan was reinstalle­d and the transmissi­on was lowered out of the truck with a transmissi­on jack.
 ??  ??  Once on the bench, the 47RH could now be disassembl­ed and inspected. The first step was to remove the valvebody.
 Once on the bench, the 47RH could now be disassembl­ed and inspected. The first step was to remove the valvebody.
 ??  ?? Once the case was cleaned, shop owner Richard Brown started reassembly through the front of the transmissi­on. Some parts like the drums and sun shells were reused, but everything else including the planetarie­s, shafts, clutches, steels, and gaskets, and O-rings were new.
Once the case was cleaned, shop owner Richard Brown started reassembly through the front of the transmissi­on. Some parts like the drums and sun shells were reused, but everything else including the planetarie­s, shafts, clutches, steels, and gaskets, and O-rings were new.
 ??  ?? There actually must be some room for expansion of parts built into the transmissi­on, so some backlash is needed in order to ensure the transmissi­on doesn’t weld itself together. Brown measures every build with a dial indicator before it is installed, and if it isn’t within specs, it comes back apart.
There actually must be some room for expansion of parts built into the transmissi­on, so some backlash is needed in order to ensure the transmissi­on doesn’t weld itself together. Brown measures every build with a dial indicator before it is installed, and if it isn’t within specs, it comes back apart.
 ??  ?? Not all of the hard part upgrades are in the valvebody. Brown’s and Goerend go with a different lever, strap, anchor, aluminum accumulato­r, and second-gear apply piston, as the existing parts aren’t always strong enough to handle the additional pressure of a turnedup transmissi­on.
Not all of the hard part upgrades are in the valvebody. Brown’s and Goerend go with a different lever, strap, anchor, aluminum accumulato­r, and second-gear apply piston, as the existing parts aren’t always strong enough to handle the additional pressure of a turnedup transmissi­on.
 ??  ?? Brown assembles the overdrive section of the transmissi­on separately from the rest of the unit. The overdrive includes new clutches and a new, stronger aftermarke­t output shaft.
Brown assembles the overdrive section of the transmissi­on separately from the rest of the unit. The overdrive includes new clutches and a new, stronger aftermarke­t output shaft.
 ??  ?? Some parts (known as “soft” parts) are wear items and can’t be reused. For performanc­e builds, additional clutches with a more aggressive material can be installed for additional holding power.
Some parts (known as “soft” parts) are wear items and can’t be reused. For performanc­e builds, additional clutches with a more aggressive material can be installed for additional holding power.
 ??  ?? The second gear band is a crucial piece of the puzzle and must be adjusted carefully to avoid slipping or snapping. Brown has done more than a thousand Dodge transmissi­ons, so he has it down.
The second gear band is a crucial piece of the puzzle and must be adjusted carefully to avoid slipping or snapping. Brown has done more than a thousand Dodge transmissi­ons, so he has it down.

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