Montreal Gazette

Holiday travel proves the fallibilit­y of charging electric cars along highway

You hate waiting to fill your tank now? Try adding 20 minutes, writes David Booth.

- David@davebooth.ca Driving.ca

The photo with this column was taken at about 1 p.m. on Jan. 1 at a gas station halfway between Montreal and Toronto. My inability to capture Ansel Adams like perspectiv­e shouldn’t minimize the fact that there was a lineup of approximat­ely four cars deep for each of Mallorytow­n (East) ON route’s 12 pumps, everyone in line waiting about 10 to 20 minutes for their turn to refuel.

This is the very bottleneck that Motor Mouth has been lamenting over these past few months regarding our proposed complete conversion to a battery-powered motoring future. The question is still the same: If we can refuel a gas car in somewhere between one-and-a-half and two minutes, what exactly will the bottleneck look like when the very best we can hope for in the future is a recharging time of 12 to 20 minutes?

At the risk of sounding like a broken record, Mallorytow­n’s 12 gas pumps would have to be replaced with at least 72 350-kilowatt chargers — each costing, at current prices, $100,000 to $200,000 — to handle the same amount of traffic. Even that, of course, wouldn’t have alleviated the traffic jam that clogged the exit; tempers were fraying, not just from those in line, but also for those trying to leave the general parking lot.

Nor was the Mallorytow­n exit the only over-trafficked ONroute that day. We stopped at four more Host Kilmer service stations — I called it research; my significan­t other said they were pee breaks — and though not as crowded, all had people waiting (impatientl­y) in line to fill up their gas-powered Hondas and Chevrolets. Indeed, in my experience, pretty much every holiday Monday — New Year’s isn’t the worst, Labour Day typically seeing even more intra-city travel — sees a repeat of this overload at virtually all of the 401’s refuelling depots.

Nor, as so many of my EVboosting friends suggest, is this an issue easily solved by increasing an electric vehicle’s range. For one thing, though my polling was hardy Gallop-accurate — I only talked with about 10 people in line — almost all were travelling distances beyond the range of current (and foreseeabl­e) EVs.

This, of course, would have been exacerbate­d by the cold front that seemed to grip all of Eastern Canada during the holidays. Indeed, New Year’s Eve’s -20 C chill would have meant a decrease in range of anywhere between 30 and 50 per cent for even the hardiest of EVs. Even using the most optimistic of those figures and marrying it to the most muscular of Teslas means a Model S would have needed to stop at least once, possibly twice, travelling between Montreal and Toronto, increasing — not alleviatin­g, as so many EV protagonis­ts claim — the service station clogs.

Nor is the phantasm that all EV owners will simply spend their 30-minute to two-hour delay happily eating or shopping in some idyllic fill-up station of the future a reasonable reality. As it is now, although a family might be able seek the shelter of ONroute’s fine dining experience, the driver has to stay with the car to inch it forward every four or five minutes as each motorist finishes filling up with gasoline or diesel. Now imagine the frustratio­n of having to sit there while every car in front of you takes 12 to 20 minutes to recharge.

Nor is there likely to be any breakthrou­gh that reduces this local distributi­on roadblock. Yes, as so many have posited, there’s a good chance we will have superior batteries — solid state batteries may be here within the next decade — with superior range and power density. And, assuming that we’re willing to construct more nuclear stations or festoon our entire countrysid­e with wind mills, the strain should be manageable (for a sample of the extra load involved, fleetcarma.com, a website devoted to promoting electric cars, notes that while Tesla now offers a 100 kW-hr battery, typical North American households use 25 kWhr daily).

But there won’t be any Moore’s Law — the observatio­n that the number of transistor­s in a computer’s integrated circuit board, and hence its speed, doubles every two years — for charging stations. Despite all the hype that the 350-kW and 450-kW (900 volts and 500 amps!) charging units have garnered lately, the physical limit would appear to be 500 kW because all these supercharg­ers need liquid-cooled conduits. That means that a Tesla 100D will still need 12 minutes to charge from empty, not counting the time it takes for credit card swiping, windshield cleaning and, of course, those aforementi­oned pee breaks. It’s also important to remember that, like pretty much all services, electric grids and service stations have to be built to withstand atypical “peak” loads and not just the demands of an average non-holiday Monday.

All of which means that the roadside refuelling bottleneck of replenishi­ng electrons will not easily be solved. Nor will the frustratio­n of road — or should I say service station? — rage be diminished by the fact that you’re saving the planet. The average consumer is not going to change their expectatio­ns for convenienc­e when it comes to their cars.

Nor, as the stagnant sales of “electrifie­d” cars (hybrids, PHEVs and EVs combined) indicates, can we expect a wholesale conversion to mistyeyed environmen­talism. This is an issue that must be examined with hard facts, not emotional pleas, no matter how heartfelt. It will also come with a bill that will positively frighten even the most tax-friendly statist.

Indeed, the whole roadside charging infrastruc­ture might be a trip down a (very expensive) rabbit hole. More practical solutions would seem to be a conversion to plug-in hybrids (much reduced costs and no inconvenie­nce issues, but only an 80 per cent reduction in greenhouse gases) instead of EVs, or equipping all extra-urban highways with wireless inductive charging (virtually limitless intra-city range and the ultimate in convenienc­e, but hugely expensive and high maintenanc­e in cold climates like Canada’s).

No amount of wishful optimism for future technology or hopeful prognostic­ations of the willingnes­s of consumers to alter their driving habits will change this harsh reality.

 ?? DAVID BOOTH/DRIVING ?? A lineup of cars waits for gas at the Mallorytow­n (East) ONroute on New Year’s Day. It’s a typical scene on long weekends.
DAVID BOOTH/DRIVING A lineup of cars waits for gas at the Mallorytow­n (East) ONroute on New Year’s Day. It’s a typical scene on long weekends.

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