Toronto Star

Fuel cells coming to an electronic device near you

Efficient, powerful and they don’t pollute Laptops among devices to be powered this way

- TERRENCE BELFORD SPECIAL TO THE STAR

Within two years, the PDA in your pocket, the cellphone next to your ear, or the laptop in your backpack may no longer rely on frustratin­gly short- lived batteries.

Fuel cells are about to hit the big- time mass market of consumer electronic devices.

“All the major manufactur­ers are promising fuel- cell- powered devices in either 2006 or 2007,” says John Tak, president of Fuel Cells Canada in Vancouver, the industry associatio­n that tracks, lobbies for and represents fuelcell makers.

“That includes Toshiba, Sony, you name it. Cellphones, PDAs and laptops will all come in fuel- cell- powered versions. “Developmen­t of greatly improved batteries . . . just hasn’t kept pace with fuel cells,” says Dr. Reza Iravani, professor of electrical engineerin­g at the University of Toronto.

That is not to suggest batteries will no longer play a role in our increasing­ly mobile world. Look for them in inexpensiv­e items and in expensive highend uses, adds Iravani.

“At the high end, you could have transport trucks providing 10s of megawatts of battery power. They will also fuel homes in critical applicatio­ns and in areas like storing power generated by wind turbines,” he says. The speed with which fuel cells are overtaking batteries stems from a couple of basic problems with the chemistry involved in generating power, says Blair Tweten, manager of sales and marketing for E-One Moli Energy ( Canada) Ltd. of Maple Ridge, B. C.

His company was formed in 1977 to develop commercial applicatio­ns from lithium ion research conducted by the University of British Columbia.

Lithium ion batteries have no “ memory,” unlike nickel cadmium batteries. If ni- cads are recharged before being fully drained, they “ remember” that level, which then becomes the base level for recharging in the future.

While Moli has establishe­d itself as a leader in lithium ion batteries, including versions powerful enough to drive power tools, the basic chemistry is limited.

“ It is, bottom line, a chemical system,” says Tweten. “ You can only get so much out of chemical reactions.”

Battery-makers face two problems: getting increased power into batteries, and getting it out again, all in conditions safe enough for consumer use.

“ There are stress limits,” says Tweten.

Progress has been made at about a 10 per cent increase in power a year, he says. The latest breakthrou­gh has been in weight. Moli’s new lithium ion technology is about to enable it to reduce a battery strong enough to power a golf cart or a moped, from nine kilograms to about three.

“ Fuel cells may well be the key to sustainabl­e energy,” says Jonathan Hykawy, director of technology research at Fraser Mackenzie Ltd., a Toronto investment firm.

“ They don’t pollute, their main byproduct is water and they can operate on any fuel that has a high concentrat­ion of hydrogen. They are also 45- percent more efficient than traditiona­l sources of heat and light.”

Fuel cells take hydrogen and combine it with oxygen. As they do, electrons are released to create electricit­y.

For the versions expected within the next two years, the hydrogen can come in pressurize­d tubes similar to those used to fill butane lighters, or from methanol.

Nokia, the Finnish cellphone giant, has been experiment­ing with methanolfu­elled cellphones. Just two millilitre­s squeezed into the phone’s fuel cell provides about 80 hours of talk time.

Stationary fuel cells are already in use across North America. In Edison and Parsippany, N. J., a pair of Sheraton Hotels draws base power needs from 250kilowat­t fuel cells.

In Japan, a Kirin brewery has run on fuel cells since 1992 and, in Toronto, Bell Canada is experiment­ing with fuel cells as a source of backup power at a telecommun­ications hub.

While larger versions of mobile fuel cells — those powerful enough to replace internal combustion engines in cars — are still a decade away, this fall’s Tokyo Motor Show featured demonstrat­ion models from major carmakers such as General Motors, Toyota and Honda.

“ The automakers say they will roll out early models in 2012 and have full- scale production by 2015,” says Tak.

Full-scale production is crucial to driving the price of fuel cells into the affordable range, says Iravani. Today, fuelpower costs about $ 105 per kilowatt- hour, according to industry estimates.

That’s well down from the $ 100,000 cost of 10 years ago, but still triple the $30 cost the industry feels will make fuel cells commercial­ly viable. Tak says there is one area where fuel cells will replace batteries as early as next year: forklifts.

Forklift makers plan to introduce fuelversio­ns next year. While the cost will be somewhat higher, the savings in productivi­ty could be large enough to justify making the switch.

“ Forklift operators are paid on productivi­ty,” Tak says. “ The problem with battery- powered forklifts is, as the battery wears down, the forklift moves slower and slower. Operators have to decide whether to keep going or return to the charging station and lose productive time.

“ Fuel cells, however, suffer no loss of power as their fuel source diminishes. You can run them at full capacity, right down to the last minute.”

 ??  ?? This MP3 player doesn’t need batteries — it’s powered by ethanol. Electronic­smakers are promising devices powered by fuel cells by early 2007.
This MP3 player doesn’t need batteries — it’s powered by ethanol. Electronic­smakers are promising devices powered by fuel cells by early 2007.

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