Toronto Star

BUMPY ROADS AHEAD

Slump in car market suggests automakers at Detroit Auto Show headed for troubled waters,

- NEAL E. BOUDETTE

DETROIT— Automakers have reason to celebrate as they gather this week at the Detroit Auto Show to unveil the new range of brawny trucks, high-tech cars and rugged sport-utility vehicles that will arrive in showrooms in the months ahead.

They just ended 2017 with sales in the United States topping 17 million vehicles for the third year in a row, the best three-year stretch the industry has ever experience­d.

Spurred by low gasoline prices, Americans are snapping up trucks and sport-utility vehicles, which generate fat profits for manufactur­ers. The U.S. economy remains strong, with unemployme­nt low and interest rates modest.

“It’s going to be a very good year in 2018,” said Mike Jackson, chief executive of Auto-Nation, the nation’s largest auto retailer.

But a closer look suggests that the industry may be headed for choppier waters than the hoopla in Detroit would indicate. While sales are healthy, consumers are actually buying fewer new vehicles. Purchases by individual customers at dealership­s — known as retail sales and considered the most accurate reflection of demand — declined slightly in both 2016 and 2017. Some automakers are offsetting lower consumer purchasing by selling more cars to fleets such as rentalcar companies.

More worrisome is that the drops in retail sales have come even as manufactur­ers have resorted to heftier discounts, which eat into their profits. Sales incentives are now equal to more than 11 per cent of the average vehicle’s sticker price. As recently as 2014, that figure was below 8 per cent.

There are other troubling signs, too. Interest rates have started rising, which increases the cost of financing or leasing a new car. Younger buyers are showing less interest in owning cars than older generation­s. And the supply of low-mileage used cars is growing, giving shoppers attractive and lower-cost alternativ­es to new cars. Close to four million leased vehicles will be turned in and offered for sale as used models this year, up from 3.6 million in 2017.

“There’s a lot of headwinds out there,” said Mark Wakefield, global head of the automotive and industrial practice at AlixPartne­rs, a consulting firm.

Alix is forecastin­g a moderate drop in sales this year, followed by steeper declines in 2019 and 2020. In both of those years, Alix believes sales will fall short of 16 million cars and trucks.

This uncertaint­y comes as manufactur­ers are adding factories. BMW and Audi are finishing new plants in Mexico. Volvo’s new plant in South Carolina will start building luxury sedans this year. Toyota is adding a new truck plant in Mexico and just announced it would build a car factory with Mazda in Alabama. Fiat Chrysler Automobile­s is ramping up a plant in Michigan that had been idle for more than two years, after retooling it to make pickup trucks instead of cars. Fiat Chrysler has also just expanded Jeep plants in Ohio and Illinois.

The industry runs into trouble when automakers get stuck producing more vehicles than customers are willing to buy, said Ron Harbour, an auto-manufactur­ing expert at Oliver Wyman, another consulting firm.

He added that one part of the industry was already in considerab­le distress — the car business. With Americans flocking to roomy vehicles such as SUVs, sales of family sedans and compacts have plunged in the last few years. Family cars such as the Toyota Camry used to make up 25 per cent of all new-vehicle sales. Now, they account for just 15 per cent.

As a result, some manufactur­ers are seeing a split in their operations. While running truck factories almost around the clock, they have been idling workers, cutting shifts or slowing assembly lines at their car plants. Ford, Toyota, Honda and Hyundai all cut output at car plants by 10 per cent to 22 per cent last year, according to data compiled by Automotive News. GM cut production by about 33 per cent at its Lordstown, Ohio, plant, which makes the slow-selling Chevrolet Cruze compact. In Oshawa, GM’s large-sedan factory lowered production by almost half.

“I wouldn’t be surprised to see a car plant close in the next few years” if auto sales fall below 16 million vehicles a year as forecast, Harbour said. “Somebody’s going to have to bite the bullet.”

Dan Ammann, GM’s chief financial officer, declined to give an outlook for the company’s car plants for 2018. “Our overall approach is to match production to demand,” he said. “So we’ll see where demand is and act accordingl­y.”

The last permanent shutdown of an auto plant in the U.S. occurred in 2016 when Mitsubishi Motors shuttered a factory in Normal, Ill. Before that, Ford closed a truck plant in St. Paul, Minn, in 2011.

Trouble could mount if any automakers resort to further incentives to gain market share and avoid production cuts, a strategy GM, Ford and Chrysler employed in the 2000s. All ended up reporting huge losses.

At the Detroit Auto Show, which opened to the media and industry visitors on Monday, the new models presented reflect the industry’s focus on trucks. Three of the most anticipate­d new models are pickups: the Chevrolet Silverado, the Ram 1500 from Fiat Chrysler and the Ford Ranger. Other vehicles unveiled include the Mercedes-Benz G-class SUV, the Honda Insight hybrid, the Toyota Avalon and the Acura RDX.

This year’s event has less buzz than in recent years, perhaps because of the industry’s uncertain outlook. Several auto brands, including Audi, Cadillac, Chrysler and Lincoln, are not presenting any new vehicles, and Porsche, Jaguar and Land Rover aren’t even attending the show.

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 ?? BILL PUGLIANO/GETTY IMAGES ?? Molly McQueen, the granddaugh­ter of actor Steve McQueen, introduces the 2018 Ford Mustang Bullitt in Detroit.
BILL PUGLIANO/GETTY IMAGES Molly McQueen, the granddaugh­ter of actor Steve McQueen, introduces the 2018 Ford Mustang Bullitt in Detroit.

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