Toronto Star

Service or replace my disc brakes?

- BRIAN EARLY SPECIAL TO THE STAR

It would be irresponsi­ble to begin this discussion without strongly stating that if you are not 100 per cent sure of what you’re doing, you should seek out a qualified technician to do the job for you. There’s a nearly limitless variety of designs among disc brakes so we’re going to cover the key to any successful brake job: “prep.”

“Prep” is removing corrosion from critical surfaces and ensuring that any moving parts are able to do so freely. Removing it is most readily accomplish­ed with files and/or drill-mounted wire wheels, and is much easier if you have a bench-mounted vise to hold parts while you work on them.

With floating calipers this surface will be on a bracket. In most Asian and domestic models, there are stainless steel shims or clips at these points. Rust forms behind these shims and must be removed to restore the clearances required for the pads to move freely. The Europeans tend not to use abutment clips, but corrosion is still an issue and it must be cleaned off in similar fashion.

Fixed calipers have an internal surface that serves the same purpose; it’s most easily cleaned with a wire brush or straight file. The pins on floating calipers frequently seize in the brackets. You may be able to wiggle the pin free with locking pliers. Use a wire brush or drill bit to remove the rust. Flush with solvent, dry it, then lubricate the cleaned parts with a silicone-based brake lubricant — not anti-seize.

This same lubricant should be applied to the pad backing’s contact points on the brackets or calipers. Do not get the lubricant on the friction material or rotors.

Brian Early is a longtime Wheels contributo­r and a Red Seal automotive technician with more than 25 years of experience.

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