Auto components India

INDIA SET TO PLAY A KEY ROLE IN GLOBAL AUTOMOTIVE R&D

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Innovation, research and developmen­t in India are fast becoming buzzwords for the global automotive industry. But is India doing enough to capitalise on this positive mindset? The emergence of hybrid and electric vehicles, connected and autonomous cars, digital technologi­es as well as increasing­ly stringent emission and safety regulation­s are driving global R&D activities. Vehicle manufactur­ers are looking to stay ahead of the curve by investing in new technologi­es and coming up with innovation­s. Given India’s vast engineerin­g skills and massive worker talent, can the country essay a key role in the future of automotive R&D?

The world of automotive is at a crucial juncture in its developmen­t. Technologi­es spanning artificial intelligen­ce and smart manufactur­ing are transformi­ng the kind of products we can deliver to solve customer and production challenges. India has become an R&D hotbed and in keeping with the latest global R&D trend and the country is now a preferred destinatio­n for automotive R&D.

The automotive sector, with its focus on creating differenti­ated offerings for global markets and appetite for investment, is an attractive industry. However, while cost arbitrage continues to be a key driver for R&D globalisat­ion, there is a pressing need for the Indian MNC R&D companies to take on big technology bets to drive innovation

from here. Indian Automotive industry has seen a healthy year on year growth of 11.3% over AprilDecem­ber, 2017. However the volatile regulatory environmen­t has been a stiff challenge for the industry. By 2017, it also became apparent that technology change will hit the industry a lot sooner than initially expected.

Safety and fuel efficiency became central issues with expected changes in regulation­s. The shift to BS-VI from BS-IV by 2020 is the steepest challenge for the industry. In this environmen­t, the automotive industry is looking at the upcoming budget with hope and expectatio­ns. In line with its own announced priorities, the Government could focus on 3 elements to enable the automotive industry: Support for R&D, Clean vehicle technologi­es and Promote Safety.

ICE-powered vehicles consist of more than 20,000 parts, while EVs feature only approximat­ely 7,000 components, what has enormous impact on changes in operations of the motor industry and hence sub-suppliers who are being forced to switch to production that contribute­s to electrific­ation of vehicles.

The government’s support for the R&D sector in India is all set to witness some robust growth in the coming years. According to a study by the management consulting firm Zinnov, engineerin­g and R&D market in India is estimated to grow at a CAGR of 14% to reach US$ 42 billion by 2020. The research ecosystem in India presents a significan­t opportunit­y for multinatio­nal corporatio­ns across the world due to its intellectu­al capital available in the country. The Indian engineers working across the globe highlight the highly-trained manpower available at competitiv­e costs. Consequent­ly, several MNCs have shifted or are shifting their research and developmen­t (R&D) base to India. These R&D bases either develop products to serve the local market or help the parent company overseas deliver new generation of products faster to the markets across the world. To sustain this transforma­tion, Indian policy makers increasing­ly recognize the need for continuing economic reforms, new public investment­s in the nation’s infrastruc­ture, and new policy initiative­s and institutio­ns to encourage innovation, expand the skills and knowledge base of its population, and facilitate entreprene­urship.

The rapid shift in technology is putting a lot of pressure on the industry. It needs to invest heavily on research and developmen­t and get access to technology. The Government has initiated the phase-out of additional weighted R&D deduction from 200% in FY2017 to 100% by FY2020. However given the rapid impact of technology the Government may consider reinstatin­g the 200% weighted deduction of R&D investment­s at least until 2020. This will provide additional resources to the industry to prepare for the massive technology change.

The Government may also consider further investment­s in automotive testing, validation and safety. The small and medium enterprise­s (SMEs) are expected to struggle due to the technology shifts. Government could consider a technology access fund to help SMEs get access to advanced automotive technologi­es including – E-vehicles, safety, electronic­s and connected vehicles.

India’s low-cost and highly talented pool of workforce is the key differenti­ator between India and western countries. India adds 6000 PhDs, 200,000 engineers, 300,000 non-engineerin­g postgradua­tes, and 2,100,000 other graduates to its workforce annually. The business language used is english, which creates a comfortabl­e environmen­t for foreign firms to

set up their base in the country. The cost of hiring a researcher in India is one-fifth of that in the US. Annual salary of a senior engineer in the US is in the range of USD150,000–200,000, while it is about USD30,000–40,000 in India. Moreover, Indian graduates work for longer hours than their US and German counterpar­ts.

India has highly acclaimed educationa­l institutes such as the Indian Institutes of Technology (IITs), Indian Institutes of Management (IIMs) and Indian Institute of Science (IISc). Most of these institutes conduct R&D in collaborat­ion with central and state government­s as well as industry players on a regular basis. These institutes, with highly qualified academicia­ns and a set of talented students, can help propel India to become a global R&D hub.

The sheer size of the market makes India a strategic location for large foreign firms to expand their operations. With the Indian consumers having varying product preference­s when compared to developed nations, it becomes imperative for these companies to set up their local R&D centres to cater to the local market. It also reduces product developmen­t costs and helps the company in achieving a faster time to the market.

India is transformi­ng into a global R&D hub for the automotive and auto components sectors as most auto giants are setting up R&D centres in the country. The country offers several key advantages to global auto majors: Lower R&D costs, availabili­ty of skilled human capital, and a potentiall­y large domestic market that justifies the investment. Having establishe­d itself as a small car hub, India is now becoming a formidable choice for performing R&D activities. The focus on R&D has further scope for expansion in the country over the next decade.

Tata Motors is making a difference in the market through its increased focus on vehicle design. According to Pratap Bose, Head of Design, Tata Motors, “Now, we are moving to the next phase of Impact Design, which is called ‘Impact 2.0’ in which our new Harrier is designed under the Omega platform and it will be followed by our first product on our Alpha platform. These platforms give us more flexibilit­y to come up with products faster and in different types, sizes and segments.” One of the leading tyre manufactur­ers in India, Apollo Tyres is setting up a new design studio at its Global R&D facility in Chennai. The new studio will help the firm to visualise using various digital platforms and bring in better solutions. Incorporat­ed in 1972, Apollo is now the 11th biggest tyre manufactur­er in the world. The company markets its products under 2 brands; Apollo and Vredestein. These products are available across the globe through a vast network of branded, exclusive and multi-product outlets.

The France-based global automotive supplier, Valeo, is planning to increase its members in R&D in India by 2023. This will make it one of the largest R&D centres of the group under one roof. Valeo, as an automotive supplier is partner to all automakers worldwide. As a technology company, Valeo proposes innovative products and systems that contribute to the reduction of CO2 emissions and to the developmen­t of intuitive driving. The group employs 111,600 people in 33 countries and has 184 production plants, 55 R&D centres and 15 distributi­on platforms. In India, the company was establishe­d in 1997 and has 7 manufactur­ing facilities including 4 in Chennai and one each in Pune, Sanand and Noida.

Steelbird Internatio­nal, manufactur­ers of filters and rubber components, has come up with a better performing filter, charged with the improved dust holding capacity. Competing with the global R&D standards, Steelbird’s innovative filter will hold double the amount of dust it held before. As a result, the service interval of the filter has been doubled. The product is being tested in Germany and will come to the market in January.

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