OM­RON launches in­dus­try’s first 2D, vis­ual in­spec­tion ma­chine

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OM­RON Corporation has in­tro­duced in­dus­try’s first ‘VT-M121: 2D di­men­sion and vis­ual in­spec­tion ma­chine’ that per­forms di­men­sion and vis­ual in­spec­tion si­mul­ta­ne­ously to de­tect scratches and cracks on prod­ucts. The VT-M121 demon­strates fea­si­ble full in­spec­tion to meet re­quired qual­ity stan­dards of the au­to­mo­tive in­dus­try in full co­op­er­a­tion with SIIX Corporation, which is Ja­pan’s largest provider of Elec­tron­ics Man­u­fac­tur­ing Ser­vice (EMS) and works to im­prove the pro­duc­tion qual­ity of elec­tron­ics com­po­nents to in­crease their re­li­a­bil­ity. In­stead of the in­spec­tion process of the sam­pling in­spec­tion by op­er­a­tors, VT-M121 en­ables full in­spec­tion au­to­mat­i­cally in the pro­duc­tion line and con­trib­utes to achiev­ing ‘zero de­fect’ in au­to­mo­tive elec­tron­ics which is one of the key req­ui­sites to main­tain high qual­ity and re­li­a­bil­ity.

Along with the progress in the de­vel­op­ment of au­to­mo­tive tech­nol­ogy such as ADAS (Ad­vanced Driver As­sis­tance Sys­tem), self-driv­ing, and EVs (Elec­tric Ve­hi­cles), glob­ally, the in­stal­la­tion rates of im­por­tant elec­tri­cal safety com­po­nents have been in­creas­ing, such as – mil­lime­tre-wave radar to de­tect ve­hi­cles and pedes­tri­ans with wire­less con­nec­tion, elec­tron­ics mir­ror mounted as re­place­ment of the cur­rent side view mir­ror & in­side rearview mir­ror, and LED head­lamps. How­ever, these high-den­sity and minia­tur­ized au­to­mo­bile elec­tric com­po­nents re­quire time to con­duct their vis­ual in­spec­tion.

The VT-M121 en­ables de­tec­tion of de­fects like or even more pre­cisely than a hu­man eye by us­ing the so­phis­ti­cated im­age-pro­cess­ing sys­tem ‘FH series’ with illumination pat­tern of MDMC Light that can flex­i­bly change the illumination colour and the an­gle. By the si­mul­ta­ne­ous di­men­sion and vis­ual in­spec­tion, the ma­chine re­duces the in­spec­tion time and im­proves the di­men­sion and in­spec­tion per­for­mance with ‘the repeat ac­cu­racy 10 μm’.

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