Policy tweaks boost fertiliser sector
The fertiliser sector is witnessing a churn, on a scale not seen for long.
Direct benefit transfer (DBT) in sales, neem-coating of urea, pooled price of gas for urea units, changes in pricing policy and subsidy payments are among some of the recent ones. All are aimed at streamlining the industry and boosting urea production to ensure more fertiliser is made cheaper, in the highly regulated and subsidised regulated sector.
The country’s urea import dependency stands at 20-25 per cent of demand, while it is around 90 per cent for phosphates and 100 per cent for potash. Urea is the most consumed fertiliser.
The process is expected to get a further boost when the second stage of the new pricing policy from 2018. The Centre will use three slabs to recognise feedstock requirement to estimate production cost. These slabs will ensure fertiliser plants keep a check on energy consumption, to ensure production cost is manageable.
However, the industry says fresh investments are a must to match the energy requirement, with the new pricing policy. This will have an impact on their working capital. “As of now, most urea plants in the country have weighted average energy of around six gcal a tonne, which we have managed to bring down from nine gcal a tonne,” says a senior industry official. “To lower it further, fresh investments are needed, which the industry might find difficult to raise.”
A fertiliser unit’s production cost is based on two main factors— variable cost (largely raw material expenditure; in this case, gas) and fixed cost (labour, plant, etc). The Centre gives subsidy based on the cost of production, which depends on the price at which a unit gets gas. A unit that gets cheaper feedstock will have lower cost of production. Gas pooling for urea has ensured all manufacturing units get this vital raw material at a uniform price. However, as soon as production crosses reassessed capacity, subsidy calculation gets linked to the import parity price.
The average weighted price of imported urea had dropped almost 33 per cent from 2015-16 to 2016-17. Companies had shied away from producing more than their reassessed capacity, as the reimbursements weren’t enough. The Centre had last month tweaked the import parity price calculation for imported urea to correct this, to ensure imports remained lower.
The biggest change is a decision to stop subsidy payment to companies from June 1, unless they sell through point-of-sale devices, thereby ushering in a revised form of direct benefit transfer (DBT).
DBT in fertiliser is different from those in cooking gas or pension schemes.
The subsidy component gets credited into the bank account of the fertiliser firm within a week of purchase and the buyer (the farmer) will continue to get the fertiliser at the existing low price. The traditional DBT model was tweaked for fertiliser because the difference between the subsidised rate and the market price is sometimes more than double. The industry is required to install over 200,000 PoS devices across the country, estimated to cost ~400 crore.
“We are not opposing DBT in fertiliser,” says Satish Chander, Director General of the Fertiliser Association of India (FAI). “But we want it to be launched in a big way only after all outstanding dues are cleared and a robust system is established at the dealer level, so that there are no glitches and chaos during the peak sale season.”
The DBT pilot was launched in 19 districts from November 2016. However, the subsidy has not reached the companies, despite assurances of it being credited within a week.
However, not all reforms Centre in the past few years have gone down without making an impact. Hundred per cent neem-coating of urea was one. “Efficiency of urea rises manifold when coated with neem, due to slow release of nitrogen,” Chander said.
According to a study by the Department of Agriculture, neem-coating improves paddy, sugarcane, maize, soybean and tur/red gram yields. Conservative estimates show that 0.5-1.0 million tonnes of urea diverted to chemical factories or smuggled out of India was saved due to this.
A special banking arrangements for quicker clearance of dues will help lower working capital stress.
“All the reform measures to boost production is fine but it leaves fundamental questions unanswered,” says Ashok Gulati, former chairman of the Commission for Agriculture Costs and Prices. “Budgeted subsidy is around ~70,000 crore, while pending dues are over ~30,000 crore. So, in effect, around ~1,00,000 crore is unpaid. While on DBT unless you impose a quantitative restriction on purchases or correct the pricing of urea, which still continues to be highly subsidised, no reform is possible.”
Unless the industry is able to expand capacity at competitive prices, all policies related to the sector is flawed. “Expanding capacity through tweaking of rules or re-starting closed units is adding to the inefficiency,” Gulati adds. The fertiliser sector attracted huge investment during the 1970s and the 1990s. There has hardly been any investment in the private sector thereafter. Investment in the sector at the end of 2010·11 was ~27,247 crore.