BusinessLine (Chennai)

How to make soft and squishy robots

The robotics industry is set to be transforme­d by a new kind of skin that feels and reacts to touch

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For the majority who stand outside the robotics sector, our perception­s of robots are often inspired from science fiction narratives and cinematic portrayals — by the likes of Isaac Asimov with his visionary laws of robotics, to the iconic duo C3PO and R2D2, among countless others. Our collective imaginatio­n once painted robots in the anthropomo­rphic image, mirroring human form. However, today’s reality diverges significan­tly. Modern robots are specialise­d industrial tools, designed for precise tasks — be it a singular robotic limb or a complex assembly of mechanical armature and sensory equipment. The so-called humanoid robots of our era merely echo the basic human structure, equipped with a head, torso, limbs, and rudimentar­y sensory inputs akin to sight and sound.

But what human-like?

The major challenge to robots becoming more human-like is the skin and the sense of touch, and responses to it. The complexity of design in creating human-like skin for robots is enormous: considerat­ions of texture, elasticity, and sensory capabiliti­es — the physics of touch — is a challenge of balance between real and artificial.

Integratin­g human-like skin into robots can also be a software challenge, not just a hardware challenge. The human skin is a sensitive organ capable of detecting a wide range of tactile stimuli with precision. Replicatin­g this level of sensory accuracy including pressure, temperatur­e and texture can be challengin­g to integrate into robotic systems because of constraint­s around compatibil­ity, space, and power requiremen­ts.

What the challenges with hardware and software mean to creating human-like robots is high-cost and low-scalabilit­y, as well as concerns of maintenanc­e, hygiene, and durability.

But, a new research, from a team led by Kyungseo Park and Kazuki Shin, on “Low-Cost and Easy-toBuild Soft Robotic Skin for Safe about true

With sensory skin, robots are crossing a new frontier in human-like interactio­n and Contact-Rich Human–Robot Collaborat­ion” has presented a novel solution — an easy-to-build soft robotic skin that could revolution­ise how robots perceive and respond to human touch.

The groundbrea­king paper from the IEEE Transactio­ns on Robotics shows methods to employ air-pressure sensors and 3D-printed pads to provide a level of sensitivit­y and safety previously unattainab­le at a low cost.

The implicatio­ns for industries like healthcare, personal robotics and any industries where robots and humans interact in a social setting are profound, potentiall­y leading to robots that are not only safer but also more capable of complex social interactio­ns with humans.

WHY SOFT ROBOTIC SKIN?

Traditiona­l robots operate in structured environmen­ts where interactio­ns with humans are minimal. However, as robots move into roles that require more direct contact with people — such as in homes, hospitals, or workplaces — the risk of accidental injuries increases. Hard exteriors can cause harm upon collision, making the integratio­n of soft, sensitive materials essential for safety.

Giving robots a lifelike appearance and texture with the use of soft skin creates a more approachab­le and engaging presence. Imagine a robot that not only performs tasks e—ciently but also looks and feels like a friendly companion, making the human feel more comfortabl­e at vulnerable times.

The newly developed soft robotic skin addresses these concerns. It covers a robot’s hard surfaces with a layer that can sense pressure changes caused by physical contact. This skin is not only shock-absorbing but also capable of detecting and interpreti­ng various types of touch, from gentle pats to firm presses. The technology is based on a network of airfilled pads made from thermoplas­tic urethane (TPU), a material chosen for flexibilit­y.

One of the standout features of this technology is its simplicity and aœordability. The skin can be produced using standard 3D printers and oœ-the-shelf sensors, making it accessible to a wide range of users—from industrial designers to academic researcher­s and hobbyists.

Each pad in the skin functions as an independen­t sensor, measuring changes in internal air pressure when deformed by contact. This data is then processed to distinguis­h between diœerent types of interactio­ns, like a steady push or a quick tap. These sensors are integrated into a system that utilizes the Robot Operating System (ROS), allowing for easy adoption and integratio­n with existing robotic systems. its durability and

IS IT GOOD ENOUGH?

The research team demonstrat­ed the eœectiveness of their design with a custom robot equipped with the soft robotic skin. The robot could safely interact with humans in a controlled environmen­t, responding to touch by adjusting its movements to avoid potential harm. This capability was showcased in scenarios where the robot had to navigate around human operators, adjusting its path in realtime to prevent collisions.

In addition to safety, the soft skin enhances a robot’s ability to perform tasks that require delicate handling, such as in assembly lines or when interactin­g with the elderly in caregiving scenarios.

While the current design oœers significan­t improvemen­ts in safety and tactile response, the team acknowledg­es that further enhancemen­ts are needed. Future versions could feature improved spatial resolution, allowing for even finer distinctio­ns between diœerent types of touch. Additional­ly, integratin­g sensors that can detect temperatur­e or texture could further enhance a robot’s perceptual capabiliti­es.

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