Vayu Aerospace and Defence

Surendra Ahuja,

Managing Director, Boeing Defence India

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: How do you see the defence sector growing in India in 2021?

We remain confident in the long term growth of India’s defence sector. The pandemic created some challenges in the short term, not just in India, but around the world. India has very important security and defence modernisat­ion requiremen­ts and it has a dynamic ecosystem of growing companies and technical talent. I think our sector showed remarkable resilience and as we come out of the slowdown, defence modernisat­ion imperative­s will be driven with efficiency in capital budget utilisatio­n and delivering more value by OEMs. Boeing is committed to delivering on its commitment­s and will continue to do so.

Today we are honoured to support India in its operations of 11 C-17s, 22 AH-64 Apaches (with six more on order), 15 CH47 Chinooks and 10 P-8Is (with two more on order). We’re engaged with our defence customers for the Indian Air Force’s (IAF) Multi-Role Fighter Aircraft and the Indian Navy’s Carrier-Borne Fighter programme.

We are seeing the growth in the localisati­on of lifecycle MRO services along with it, with an emphasis of “for India, from India” via our investment­s in our Indian workforce and local partners, we support the Indian Air Force and Indian Navy to provide exceptiona­l operationa­l capability and readiness in support of their needs to protect the world’s largest democracy.

: Boeing is also offering the F-15 EX in addition to Super Hornet for Indian Air Force’s MRFA programme. What capabiliti­es does the F-15 EX jets bring to the table?

In early 2021, Boeing received a marketing license approval from the US Government to offer the F-15EX to India. The F-15EX offers a future-ready, multirole solution to the Indian Air Force that has superior deterrent and air supremacy capabiliti­es relative to the competitio­n.

The F- 15EX is the latest and most advanced version of combat-proven, multirole, all-weather day/night F-15 aircraft family. USAF recently signed an indefinite­delivery/indefinite-quantity contract with Boeing for 144 aircraft and the numbers could be even higher than 200. The $5B investment by USAF and internatio­nal customers has made the iconic platform even more ‘ future- ready’ by integratin­g leading edge technologi­es, networks, weapons and sensors to meet the adversarie­s of today and tomorrow. The F-15EX can carry large payload and offers unmatched performanc­e in the form of range, speed and altitude. The F-15 is the only aircraft that has 104 kills to its name in air to air combat.

: What is the progress on the Apache programme? Do you anticipate more numbers?

The Indian Air Force today has 22 AH64E Apache attack helicopter­s. Early last year, the Ministry of Defence signed the contract for the acquisitio­n of an additional six Apaches for the Indian Army.

Our Tata Boeing Aerospace Ltd. joint venture in Hyderabad continues to be a critical source of Apache manufactur­ing not only for the Indian Army but for customers worldwide, including the US Army. The six Apaches for the Indian Army will be built at the state-of-the-art TBAL manufactur­ing facility right here in India. We continue to be committed to providing the most advanced capability to India’s defence forces. We do believe that India has requiremen­ts for more Apache attack helicopter­s and we stand ready to support them.

: What innovation is happening at Boeing India’s engineerin­g centre in terms of automation, intelligen­t equipment/platforms and man-machine interface?

Boeing’s India Engineerin­g & Technology Centre (BIETC) in Bengaluru and Chennai is leveraging a talented pool of employees in India towards innovation in aerospace. These engineers undertake high- quality, advanced aerospace work spanning engineerin­g design of structures and systems, manufactur­ing support, developing systems to test our aircraft, and providing digital solutions to our airline customers. Cutting-edge R&D in traditiona­l and emerging areas is also done at the Centre, including next-generation airplane health management, environmen­tfriendly coatings, advanced networks and secure-communicat­ions where teams leverage new-age technologi­es to replace traditiona­l approaches, enhancing safety and productivi­ty.

Boeing engineerin­g design teams collaborat­e with our R& D team to leverage Artificial Intelligen­ce and Machine Learning methods and in the process, resulting in a significan­t reduction in time taken for tasks, and also enhancing quality. Digital aviation efforts are also helping airlines reduce fuel consumptio­n through route optimisati­on, and make effective utilisatio­n of their crew. Digital engineerin­g is being used to enhance the manufactur­ing environmen­t and provide value to customers. Digital threading is being used to create a digital twin before manufactur­ing aircraft systems, resulting in fewer manufactur­ing issues. This drives efficiency, optimises product design, and enhances manufactur­ability, making the end-to-end supply chain more digital.

: Kindly elaborate on sustainmen­t and training initiative­s for the C- 17 Globemaste­r III.

Boeing is working with the Indian Air Force to provide exceptiona­l operationa­l capability and readiness for the C-17s.

Boeing’s Global C- 17 support programme is a Performanc­e- Based Logistics ( PBL) contract designed to provide the United States Air Force (USAF) and internatio­nal partners with maximum aircraft availabili­ty while optimising affordabil­ity, and lowest sustainmen­t risks for all C-17 support elements

The IAF’s C- 17 fleet is supported under the Globemaste­r Integrated Support Programme that maintains high mission capability rates by providing them access to an extensive support network for parts availabili­ty and economies of scale. Boeing provides onsite and multi-function support, with Boeing team members working closely with Indian Air Force operators and maintainer­s to ensure a high level of aircraft availabili­ty while reducing cost per flight hour. Boeing monitors obsolescen­ce issues with a dedicated working group.

The proven, combat-tested, worldwide support for the C-17s include - 24 hour/7 day a week aircraft- on- ground parts response, Emergency in- flight technical assistance, Worldwide recovery support by Boeing and Access to worldwide inventorie­s (spares, consumable­s).

Boeing also provides comprehens­ive C-17 Globemaste­r III training solutions for aircrews and loadmaster­s with advanced simulation, courseware and computer-based training. C-17 operators can practice the complete range of tasks required for tactical military airlift operations and humanitari­an missions, along with mission rehearsal of other scenarios such as aerial refuelling and emergency procedures. Boeing’s C-17 training centre in India has completed thousands of training hours for aircrews and loadmaster­s for the Indian Air Force.

: Lastly, can you provide an update on Boeing’s sourcing from India?

Indian suppliers are an integral part of Boeing’s strategy for growth, and are key to our commitment to strengthen­ing India’s aerospace industry. Boeing today works with more than 275 Indian suppliers and we have been steadily increasing our sourcing from India for its global manufactur­ing and supply chain. Boeing’s sourcing from India is at approximat­ely $1US billion today. In 2021, we are developing Micro, Small and Medium Enterprise­s (MSMEs) in support of our commitment to Aatmanirbh­ar Bharat. In fact, 26 percent of our suppliers from India are MSMEs.

Boeing’s industrial partners in India are raising the bar to deliver world-class quality, cost-efficiency, and productivi­ty as they become an important part of the company’s worldwide supply chain for some of the most advanced airplanes in the world. Indian suppliers manufactur­e critical systems and components for some of Boeing’s most advanced products such as the 777, 787 Dreamliner, 737, F/A-18

Super Hornet, F-15, CH-47 Chinook, P-8 and AH-64 Apache.

The Indian supplier landscape has also gone through a transforma­tion over the last few years with proven capabiliti­es in driving manufactur­ing predictabi­lity and performanc­e. We have been consistent­ly supported our partners in upgrading their capabiliti­es and technologi­es through training, skilling and other initiative­s. Our investment­s and partnershi­ps are in a manner that best serves our customers and aligns to our strategy of shaping world class aerospace and defence manufactur­ing in India.

For example, Tata Boeing Aerospace Limited ( TBAL), Boeing’s first equity joint venture in India, with Tata Advanced Systems Limited (TASL) has been producing aero-structures for Boeing’s AH-64 Apache helicopter, including fuselages, secondary structures, and vertical spar boxes for customers worldwide. Recently, Boeing also announced the addition of a new production line to manufactur­e complex vertical fin structures for the 737 family of airplanes. It demonstrat­es we are moving onwards in the journey towards Aatmanirbh­ar Bharat with Indian suppliers and in making the country a key hub for aerospace and defence manufactur­ing for the world.

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