The Irish Mail on Sunday

Step by step: The technology used by doctors to put a smile back on a little boy’s face...

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STEP 1

CONNOR has ‘10 or 11’ metal pins and rods inserted into his lower leg and foot bones at the National orthopaedi­c Hospital Cappagh, in an operation performed by Dr Connor Green. The pins, which protruded from Connor’s flesh, were held in place by a frame he calls ‘Tony Stark’ after the Marvel superhero.

STEP 2:

CONNOR has to wear a frame at all times for six months, which is adjusted incrementa­lly – by Connor’s parents and, at a weekly checkup, by a nurse using computer readings – to lengthen Connor’s lower leg and make space for the artificial bone. The frame has to be thoroughly cleaned and Connor’s dressings changed daily, to lower the risk of infection.

STEP 3

A CT scan left, which combines a series of X-ray images taken from different angles – is taken of Connor’s strong, right foot. The images of the bone he needs are mirrored to suit his left foot, and a 3D digital model of the bone is mocked up on a computer.

STEP 4

THE digital model of the bone is fed into a 3D printer, which precisely layers a synthetic material to create any threedimen­sional object – in this case the crucial ‘bone’ – from a digital blueprint.

STEP 5

FINALLY, Dr Green implants the artificial bone in Connor’s left foot. Following the surgery, Connor wears a hard cast for a few weeks, followed by a special boot. The brave eight-year-old is able to begin putting pressure on his foot, gradually building up its strength and mobility.

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