The Sun (Malaysia)

How to reduce capital expenses up to 30% by optimising power quality

- This article is contribute­d by Schneider Electric country president Eugene Quah and Perunding Shanu Sdn Bhd managing director Gunasegara­n Reddy.

rapidly urbanising landscape relies significan­tly on electricit­y for homes and businesses. The need for cooling is also expected to increase, leading to more electricit­y usage in the future. According to the Internatio­nal Renewable Energy Agency, energy demand is projected to grow annually between 1.8% and 2.9%.

When it comes to sustainabi­lity, we are encouraged to see the commitment by our government in lowering emissions while ensuring the growth of a low-carbon economy for the country, especially with the introducti­on of the National Energy Transition Roadmap. In line with these efforts, building sector must also step up, recognisin­g the increasing role of electricit­y in future energy consumptio­n.

Buildings are evolving to not only consume power, but also produce, store, and share it. Due to the intermitte­nt nature of renewables and the effects of power conversion, managing power quality is important. It requires businesses to adopt a comprehens­ive approach involving monitoring, preventive measures, and collaborat­ion with experts to minimise downtime, reduce equipment damage,

and ensure a reliable power supply.

What is the big deal with power quality?

Electric power quality is the degree to which the voltage, frequency, and waveform of a power supply system conform to establishe­d specificat­ions. Good power quality can be defined as a steady supply voltage within the prescribed range. It is useful to consider power quality as the compatibil­ity between the output of an electric outlet and the plugged-in load.

However, many Malaysian companies often overlook power quality due to its indirect impact on production output analysis. Companies typically analyse downtime or immediate equipment failure after these events occur, leading to the implementa­tion of mitigation measures to justify production losses.

Power quality issues including interrupti­ons, voltage dips, and harmonic pollution have significan­t repercussi­ons on business operations, leading to unschedule­d downtime and costly damages. About 30% to 40% of all unschedule­d downtime is attributed to power quality problems, and about 50% of mission-critical power outages result from such issues.

We found that companies spend an average of RM70 billion annually on power quality issues and experience revenue loss of about RM600,000 when a facility is affected.

How can we manage power quality more effectivel­y?

Effective power quality management demands a comprehens­ive approach encompassi­ng three vital elements: monitoring, taking preventive measures, and collaborat­ing with expert partners and stakeholde­rs.

Monitor: The initial phase focuses on designing and implementi­ng power quality mitigation measures, establishi­ng a record of power quality issues and compiling data for effective energy management.

Taking preventive measures:

Firms study electricit­y characteri­stics, implementi­ng preventive measures to prevent issues like voltage sags. This ongoing process involving consistent monitoring, enhancemen­ts, and continuous improvemen­t.

Collaborat­ion: Partnering with experts and stakeholde­rs provides valuable insights, optimising power quality solutions. This approach ensures a comprehens­ive strategy and integratio­n of expert knowledge to address challenges effectivel­y.

By implementi­ng these steps, firms can minimise downtime, reduce equipment damage, and ensure a reliable and high-quality power supply.

Harnessing the potential of power quality management

Investing in power quality solutions not only ensures high-quality power for increased productivi­ty but also provides a quick return on investment. Companies can reduce their capital expenses up to 30% through optimising their electrical system, avoid oversizing, and limiting redundant capacity. Optimising power consumptio­n can further reduce energy losses by up to 30%, lowering total process energy consumptio­n and cutting CO2 emissions.

Maintainin­g a good power factor can also lower power bills and reduce power losses in transforme­rs and conductors. Companies can reduce utility billing penalties and lower operating expenses up to 10%.

An example of success comes from Schneider Electric’s collaborat­ion with Kuwait’s Ministry of Electricit­y and

Water. Facing rising demand and network challenges, they utilised advanced power quality meters to monitor capacitor banks remotely. This initiative increased network capacity by 15% to 20% and reduced transforme­r losses by around 20% to 25%. Consequent­ly, their electricit­y tariffs are now among the lowest globally.

Energy consumptio­n monitoring to meet sustainabi­lity goals

Monitoring energy consumptio­n is vital for achieving sustainabi­lity goals and opens avenues for effective power quality monitoring. The same devices used for tracking energy consumptio­n can assess and enhance power quality, streamlini­ng monitoring processes and contributi­ng to the implementa­tion of mitigation measures. Available data facilitate­s the preparatio­n of reports and proposals, guiding the implementa­tion of robust power quality measures for energy-efficient and sustainabl­e operations.

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