MANUFACTURERS CAN NOW OVERCOME CHALLENGES QUICKER AND EASIER

MARKFORGED, CREATOR of the integrated metal and carbon fibre additive manufacturing platform, The Digital Forge, has added three key additions to the platform: the Metal X Gen 2, Next Day Metal, and the X7 Field Edition. Together, the new hardware and software releases are built to help manufacturers reinvent the way they overcome global supply chain challenges by producing parts efficiently and safely at the point of need. Whether on a factory floor or deployed in the most remote areas of the world, these advances are designed to enable manufacturers to recover faster when parts break, operate with less on-hand inventory, and minimise equipment downtime.

The Metal X Gen 2 builds on the rich legacy of its predecessor – the original Metal X System released in 2017 – by pushing the boundaries of what’s possible in printing complex, and industrial-grade metal parts with key hardware developments that improve user experience and increase operator safety to make metal printing even easier. New features - an external seveninch touchscreen, door position sensors, and additional chamber insulation – make the Gen 2 even more energy and time-efficient than before, states Markforged.

In tandem with the introduction of the Metal X Gen 2, the company will be releasing Next Day Metal across it s entire global fleet of metal printers. This over-the-air software update unlocks print speeds up-to twice as fast as before to produce high-quality, strong metal parts. Wash and dry times – an essential step in the metal 3D printing process – are now more accurate for smaller parts, shortening the required debind cycle time. These factors, combined with an approximately 17-hour small parts express run on the Sinter-2 post-processing oven, can give manufacturers the parts they need more quickly and – thanks to increased capacity on each printer – allows them to scale their additive manufacturing operation.

Next Day Metal’s increased production speed will be key for manufacturers such as Markforged customer Angus 3D Solutions, a Scotland-based print services provider. The team at Angus 3D Solutions needed to produce some specialty tight- clearance wrenches for their client. Traditional processes would have taken too long and required that the part be air-freighted to its destination to meet the end customer’s deadline. By taking advantage of their Markforged Metal X system, Angus 3D Solutions turned around a prototype in three days instead of two-to-three weeks, and was able to fulfill the entire order on time, saving approximately USD25,000 in shipping costs and avoiding unplanned downtime for the end user’s operations. With Next Day Metal, this same part could be produced overnight.

“The Metal X has been an important part of our business since we first began using it,” said Andy Simpson, Managing Director of Angus 3D Solutions. The print services provider utilises The Digital Forge platform to produce key parts for its customers – including some of the biggest oil and gas companies in Scotland. “Our customers rely on us to produce specialty parts that can be timeconsuming to make and expensive to ship quickly. Our Markforged Metal X printer enables us to fulfill orders in a fast and timely fashion. Next Day Metal unlocks a new level of potential for us to scale our metal printing business and satisfy customer needs on even quicker turnarounds.”

Supply chain and manufacturing challenges relying on The Digital Forge are not limited to the factory floor. The X7 Field Edition ( X7 FE) allows Markforged technology to be deployed in the most demanding environments in every corner of the world, helping engineers, operators, and service members reinvent the way they tackle global supply chain challenges.

The X7 FE is a ruggedised, field-deployable industrial 3D printer for tactical response to inventory challenges in remote locations, as utilised by the US Marine Corps XFAB programme. The X7 FE is equipped with a rotomolded high-impact polyethylene Pelican case to protect it during transportation through harsh environments. The case contains all the tools, spare parts, and materials required for maintenance and repair operations in the field.

Customers can drop the unit directly into harsh environments like combat zones and exploration sites and be printing in less than two minutes.

“Manufacturers are up against many challenges in today’s market – from supply chain challenges like rising supply costs and shipping delays to increased pressure from the market to innovate faster and stay ahead of the competition,” said Shai Terem, president and ceo of Markforged. “Since Markforged shipped our first printer, we’ve been committed to quality and continuous improvement, always looking for simpler, smarter, and more robust ways to empower our customers to build anything they can imagine. The addition of the Metal X (Gen 2), Next Day Metal, and the X7 FE to our Digital Forge are important steps towards reinventing manufacturing today so that we are all more resilient tomorrow anywhere in the world.”

The Metal X Gen 2 and Next Day Metal for both the Metal X Gen 1 and Gen 2 are available today. The X7 FE is available for pre- order today, and will ship beginning fall of 2021 (Sept. NZ time).