Motor Equipment News

Double batteries save fuel

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Your next car may have not one, but two, separate batteries in a bid to make the cars more fuel-efficient.

Ford and Samsung SDI, an affiliate of Samsung Group, have announced research on different levels of hybrid technology that could soon be produced in high volume on non-hybrid vehicles for greater fuel savings.

The result of a 10-year research effort, the dual-battery system combines a lithium-ion battery with a 12-volt lead-acid battery that could enable regenerati­ve braking technology in nonhybrid vehicles for greater fuel savings.

“We are currently expanding our Auto Start-Stop technology across 70 percent of our lineup, and this dual-battery system has the potential to bring even more levels of hybridizat­ion to our vehicles for greater energy savings across the board,” said Ted Miller, senior manager, Energy Storage Strategy and Research at Ford.

“Although still in research, this type of battery could provide a nearterm solution for greater reduction of carbon dioxide.”

Currently available on Ford’s hybrid vehicles, regenerati­ve braking enables the battery to capture up to 95 percent of the electrical energy normally lost during the braking process for reuse. The system works in conjunctio­n with Ford’s Auto Start-Stop, which seamlessly turns off the engine when a vehicle stops to save fuel.

An advanced battery then powers vehicle accessorie­s and systems in place of the engine until the driver begins to release the brake pedal, which restarts the engine.

Light-weighting battery technology

Ford and Samsung SDI are also researchin­g a longer-term ultralight­weight lithium-ion battery that could one day render traditiona­l lead-acid batteries obsolete. The research advances lithium-ion battery technology currently available on Ford’s electrifie­d vehicles.

“Lithium-ion batteries are typically used in consumer electronic­s because they are lighter and more energy-dense than other types of batteries, which also make them ideal for the vehicle,” said Mike O’Sullivan, vice president, Automotive Battery Systems, for Samsung SDI North America.

“Battery technology is advancing rapidly, and lithium-ion could one day completely replace traditiona­l 12-volt lead-acid batteries, providing better fuel efficiency for drivers.”

Lithium-ion batteries currently used in Ford’s electrifie­d vehicles are 25 percent to 30 percent smaller than previous hybrid batteries made of nickel-metalhydri­de, and offer approximat­ely three times the power per cell.

The ultra-lightweigh­t battery concept offers a weight reduction of up to 40 percent, or 5.5kg. Combining the battery with other weight reduction solutions, such as the Ford Lightweigh­t Concept vehicle, could lead to additional savings in size and weight of the overall vehicle, as well as increased efficienci­es and performanc­e.

Ford has supported battery research for 100 years, dating back to Henry Ford and Thomas Edison’s work on electric vehicles employing nickel-iron batteries as a replacemen­t for lead-acid batteries.

Last year, the company invested US $135-million in design, engineerin­g and production of key battery components, and doubled its battery testing capabiliti­es.

Ford accelerate­d its battery durability testing, with test batteries now accumulati­ng the equivalent of 240,000km of use and 10 years’ life in roughly 10 months in a laboratory setting. some technologi­es applicable for other uses, including grid-scale energy storage.

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