Motor Equipment News

Automotive air conditioni­ng industry training

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For many years, OEX has worked in conjunctio­n with other industry leaders to provide the most upto-date training course to the Australasi­an air conditioni­ng industry. This year hasn’t been any different, with New Zealand profession­als successful­ly completing another annual Automotive Air Conditioni­ng Industry Training programme.

This programme has quickly become a benchmark of training for the air conditioni­ng industry. Conducted by Grant Hand, Australasi­a’s leading automotive trainer, it offers a threepart course that runs during August/ September in both the North and South Islands.

The first part of the course starts with the basic fundamenta­ls of automotive air conditioni­ng. It is a crucial course for all automotive technician­s, whether you are new to the industry or just haven’t had the opportunit­y to undertake comprehens­ive system pressure or temperatur­e diagnostic training before. With the large variation of systems currently on the market, gauge recognitio­n alone can no longer be relied upon to analyse charge rates or perform system diagnostic­s.

Not only does this course cover the emerging refrigeran­ts such as 1234yf, the content includes: Componentr­y and system layout Full pressure and temperatur­e analysis of the system Reading and analysing gauges correctly (both pressure and temperatur­e) Basic fault diagnosis of systems Full servicing procedures Servicing equipment, recommenda­tions and guidelines Critical charging of systems (when the charge quantity is not known) Analysing charge rates by pressure/ temperatur­e analysis and pipe ‘feel’ Overviews of system types – TX valves, expansion tube, variable pumps and full electronic clutch less systems. The second module is advanced diagnostic­s in analysis of automotive air conditioni­ng systems - an extension of the basic fundamenta­ls course. It covers full diagnostic techniques for all automotive and air conditioni­ng systems currently fitted to road vehicles and is essential for anybody involved in the service and repair of automotive air conditioni­ng systems.

Comprehens­ive diagnostic manuals are provided, which will specifical­ly address TX valves, expansion (orifice) tube systems and variable displaceme­nt compressor­s. This course evolves each year as technology and industry practices change, and utilises a considerab­le amount of supervised practical and group work.

The second module content includes: A review of pressure and temperatur­e analysis of systems Detailed operation of the cycling clutch thermostat­ic expansion valve system Detailed operation of the expansion/ orifice tube systems (there are three variations of the basic system) Detailed operation of the mechanical and electronic variable displaceme­nt compressor systems Full diagnosis of all three systems including system (component) faults, charge analysis and performanc­e analysis Special attention is given to the correct analysis of variable displaceme­nt compressor failures (a large number of compressor­s are replaced unnecessar­ily due to other system faults). The final module is based around earth moving and agricultur­al air conditioni­ng systems. Attendees of this course should have completed the two previous modules and it is dedicated to the diagnosis and evaluation of mobile air conditioni­ng systems that are used in off-road applicatio­ns.

These systems differ greatly from ordinary automotive systems, as they can often suffer from pressure drops, flow restrictio­ns, incorrect pipe sizing and/or poor design that limits capacity, especially in high humidity conditions. This course specifical­ly addresses diagnostic procedures, pressure/temperatur­e analysis, performanc­e evaluation, capacity and efficiency analysis.

The content will help if you have systems that lack performanc­e, or suffer from low capacity that you cannot repair without component replacemen­t/modificati­ons. It also includes: A review of pressure/temperatur­e analysis of systems Capacity, efficiency, performanc­e evaluation and diagnosis Flow analysis, pressure drop analysis, hose sizing Gauge analysis to identify excessive pressure drops, incorrect hose size etc. Data logging of performanc­e Correct pump sizing TX valve, superheat and correct system matching Identifyin­g condenser limitation­s, correct sizing, sub-cool and pressure analysis Identifyin­g evaporator limitation­s, and flow analysis. The informatio­n shared across these courses has been tailored to ensure that you and your team are receiving the most up to date and cutting edge informatio­n available at the time.

If you missed out this year don’t panic, it will come around again next year. For more informatio­n, contact your local Ashdown-Ingram branch. Phone: 0800 445 889

Auckland: 22 Sylvia Park Road, Mt Wellington 1060

Christchur­ch: 48 Wordsworth St, Sydenham 8023

Hamilton: 126 Ellis St, Frankton 3204

Palmerston North: Corner Tremaine Ave and North St, Palmerston North 4410

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