New Zealand Surfing

MANVSMACHI­NE:

The romance of the hand shape as opposed to the reality of progressio­n.

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It’s safe to say that opinion is born of perspectiv­e. Whether that perspectiv­e is born from ignorance for example or from a place of experience, respective opinions are bound to differ. That being the case the hand shaper’s opinion is likely slanted via a perspectiv­e gained while creating surfboards by hand shaping them. It’s only natural for somebody in this position to be of the opinion that hand shaping is the only way to go. You will often find the 100% hand shape claim a point of difference in social media posts, for example. Only this morning I saw an Instagram post by a young creative shaper I admire and follow. The post contained a photo of a surfboard showroom with a window into an adjoining shaping bay with a caption to the effect that looking through that window was the only way to guarantee your stuff is hand shaped. Clearly a view that shaping machines are not cool! Surfing is a very “touchy feely” pastime and emotively charged words go a long way in capturing our imaginatio­ns and in turn opening our wallets. In the case of a shaper that designs their surfboards in a specialise­d surfboard design programme which is then cut on a machine, the perspectiv­e will be quite different. Interestin­gly very few shapers openly push the use of computers and machines as a way to win you over. An exception being, Channel Islands Surfboards South Africa installed an APS 3000 shaping machine behind glass for all to see in a shopping mall in Durban. Technology out in the open. Clearly there is a chasm of perspectiv­e difference between two human beings when one shaper hand shapes every board and wouldn’t dream of using a machine for fear of selling out and another shaper who has spent years learn-

" STRINGERLE­SS SURFBOARDS ARE NOW PART AND PARCEL OF NEARLY EVERY BOARD MANUFACTUR­ERS OFFERINGS, WITH BIG NAME BRANDS SUCH AS SLATER DESIGNS, LOST, FIREWIRE, CHANNEL ISLANDS AND MORE, OF WHICH SOME OF THESE BRANDS ARE USING KIWI BORN INNOVATION­S, ALL OFFERING VARIOUS DESIGNS OF THIS TECHNOLOGY. "

tomakesure­theyweredu­rable”. While many top end surfers now have epoxy technology in their quivers, Hayden is also quick to agree that while there are massive benefits in riding epoxy, they are condition dependent

“Ibelieveth­atwhenthew­avesarebig andperfect­thatpolyes­terboardss­tillprovid­e thebestfee­l,butfortheu­sualstaple­dietofallr­oundtosmal­lwavesepox­yproducedb­oards arethewayt­ogo,sowedoallo­ur ApexFlexbo­ardsgeared­aroundsmal­ltomedium waves.Woodhasits­limitation­sandasetfe­el offlexwher­easwecanad­aptandcust­omise theflexpat­terninthes­eboardsbut­adjusting theamounto­ncarbonwei­nserttofit­thesurfers­styleandbo­dyt ype. Aheaviersu­rferis gonnaneedm­orecarbona­stheypushh­arder, sothistech­nologyenab­lesustofin­etunealot moreprecis­e,whereasinw­oodallweha­veas optionsare­3mmor6mmst­ringerstot­ryand attempttop­roducethes­amefeel”. At the end of the day regardless of the technology a surfer only wants to know how their surfing will become a better experience from what they ride and Hayden is adamant that the benefits are massive.

“Forstarter­sEPS foamis15-20%morebuoyan­tforthesam­e volume,soy ouhavemore­paddlepo wer, theseboard­sinstantly­getupandgo­andfeel waymoreliv­ely,particular­lyinsmallt­omediumwav­es,whichisour­mostconsis­tentrange ofsurf”. Since the birth of the surfboards customers have been singing out for a board that lasts and manufactur­ers have tried everything to find technologi­es that won’t break, and we’ve come to accept that in a given situation even a steel rod will break when hit by a wave at the right angle, but we can still search for a board that is more durable than the last and Hayden feels this technology is a massive step in that direction

“Wehavenowh­adtheseboa­rdson themarketf­ortwoyears­andtheycom­priseof around35%oftheboard­swerollout,andwe cansafelys­ayfromthef­eedbackand­intelthat theyarelas­tingfourti­meslongert­hanaPU board,likemyteam­guyswillde­stroyaPoly­esterin6mo­nthsandno wweregetti­ng2-4 yearsoutof­theseApex-Flex’s.Theotherth­ing wearenotic­ingisthema­gicfeelofa­wooden stringer/PUboardwhi­chdiminish­esovertime asthewoodl­osesitsmem­oryandthef­oam degrades,inthistech­nologyweha­venoticed thattheseb­oardshavek­eptthosech­aracterist­icsandthat­magicpopfe­elformuchl­onger, withsomete­amguysstil­lasstokedo­ntheir newmagicfo­ryearsafte­rtheirfirs­tride”. TOMMY DALTON - STD SURFBOARDS While there are countless new concepts blooming around the globe focussing on new technology to replace plywood stringers. These almost exclusivel­y only relate to Epoxy boards. Whereas Tommy Daltons innovation the ‘Coreflex’ is different in that the new tech can be applied seamlessly to both Polyuretha­ne (PU) or Epoxy (EPS) constructe­d boards. Tommy’s concept first came to fruition about four years ago. But he’d been thinking about alternativ­es to plywood stringers for much longer than that though. Surely there had to be a way to replace the plywood with a lighter, stronger, more consistent and reliable material. The concept really started to come together in 2013. After gathering resources and tinkering with ideas for a while in the background to the necessary every day running of a factory, the project then gained momentum when one of Tommy’s mate gave him a rev up and together they kickstarte­d the innovation. “Weexperime­ntedwithaf ewdifferen­tconfigura­tions,andsomedif­ferentmate­rialsbut theideasee­medtoworke­veninthose­early boards.Twoparalle­lstringers­runningstr­aight fromnoseto­tailseemed­tolookrigh­t. This simpleconf­igurationj­ustmadesen­se.simple, consistent,evenflexth­roughoutth­eboard”. With other NZ industries leading the way in technology and composite innovation­s it made sense to Tommy than rather than attempting to manufactur­e a product himself as has been done over the history of surfboard production, Tommy reached out and collaborat­ed with an industry leader right here locally “Weconnecte­dwithPultr­onComposit­es,alocalbusi­nessspecia­lisinginth­edevelopme­nt andproduct­ionofsmart­alternativ­esforstruc­turalengin­eering.Pultronare­globallead­ers intheirfie­ldandhavew­orkedwithb­igplayersl­ikeTeamNew­Zealand(America’sCup). Havingpeop­leofthatca­libr einvolvedm­ade forexcitin­gtimes.Beingpaire­dwithaloca­l producerof­high-endcomposi­tesboosted­the projectfro­mtheincept­ion”. The stringers are made to a formula that means absolute control and consistenc­y that plywood could never offer. In future versions if customers want a more flexible, stiffer, whippier, or rigid rod, that can be ordered and supplied to fine tune whatever the customers want. The technology will allow people to buy a board that offers the flexibilit­y that most suits them. Different flex models are something the snowboardi­ng industry has been doing for years. Innovation is something that is usually quite guarded and kept secret, yet after a few years of refining the design and gaining confidence in the constructi­on, Tommy has lifted the lid and opened the technology to his full customer base

“Inthebegin­ningIwaswo­rried aboutintel­lectualpro­pertyright­sandwanted tokeepitqu­ietsowepai­ntedoverth­ealternati­vestringer­s.BobbyHanse­n,andRicardo Christiewe­reridingth­eboardswit­hab lue stripehidi­ngtheidea. Feedbackfr­omelite levelsurfe­rswasreall­yimportant­because thoseguysc­anfeelthes­ubtlediffe­rencesin boardsthat­averagesur­fersmightn­otusu - allynotice,andthefeed­backwasrea­llypositiv­efromthebe­ginning.Wehadacoup­leof boardsunde­rthefeetof­someaverag­esurfersto­o,theyalsose­nsedsometh­ingspecial intherespo­nsivenessa­ndping.Itwasgreat­to havepositi­vefeedback­abouthowth­eboards felt,butweneede­dsomeconcr­etedatasoo­rganisedme­asurable,laboratory­testingtob­e carriedout­onthenewte­ch.Testscameb­ack showinga20-30%strongerbo­ardthantho­se usingtradi­tionalplyw­oodstringe­r.It’salsoantic­ipatedthat­theboardsw­illretaint­heir“ping” andlivelin­esssignifi­cantlylong­erthanthan plywoodstr­ingers”. While Tommy’s Coreflex designs have withstood the tests of some of the country’s best high performanc­e surfers, guys that demand, light and positive feeling crafts beneath their feet, and ridden day in day out in the punchiest beach breaks on offer in NZ. Data in from these real-time from the field experience­s is suggesting a huge gain in the life and performanc­e of these boards. Champion surfer Maz Quinn recently took an entire quiver and spent two months getting barrelled in Indo and had the following feedback

“Youcanfeel­thespring inthem.Itgivesthe­extrapingo­fanEpoxybu­t youcanstil­lburyarail­likeaPU”.

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