The tool that makes easy work of deconstructing a pallet
Dismantling
If you need to dismantle pallets for your project, it can be difficult as they’re designed to be sturdy.
You can do it using hand tools:
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use a hammer and a screwdriver to pry a 2mm gap between boards to avoid splitting the wood;
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slide a hacksaw blade into the gap and saw through the old nails, or use a crowbar or pry bar to carefully pry the timber apart.
The easiest, fastest option
Get yourself a reciprocating saw with bi-metal blades that can cut through the nails (and wood). You must be careful not to damage the wood as you cut into the pallet – you may still want to pry open gaps in joins to avoid accidentally marking it.
If you want to remove the nails, you’ll also need a nail punch and a hammer.
Sanding
You can use a hand sander or block, but an orbital sander is much faster and does a nicer job.
Safety
If you choose to use a reciprocating saw and/or orbital sander, it’s a loud, dusty job.
Three things we recommend are:
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respirator, n95 (the same type you use to avoid Covid);
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safety goggles or glasses;
•
ear plugs.