Leaky pipes, building slowdown — Fletcher lays out its troubles
Shareholders in construction, distribution and manufacturing giant Fletcher Building yesterday heard about the Perth plumbing and pipe issue, house-building volumes down 5 per cent on guidance and problems getting paid on major building and roading projects.
At the annual general meeting, chairman Bruce Hassall cited problems in Australia where Fletcher’s Iplex polybutylene pipe has been blamed for leaks. In turn, Fletcher has blamed poor plumbing installation practices and other factors and said it is not its fault.
“Turning to the Western Australia plumbing matter, I would like first to acknowledge the impact and distress on homeowners from the plumbing failures that are occurring. I wish to assure our shareholders and all our stakeholders that the board is taking this matter very seriously.
“We have a dedicated board committee in place, which provides strong oversight on the developing matters,” Hassall told shareholders at Auckland’s Eden Park.
Asked how much the company had allowed for the to fix a West Australian home, Hassall said the cost of repairs was averaging about A$4000.
Asked about Fletcher’s poor share price compared to its peers, Hassall said the board was focused on ensuring the company performed, grew and moved on from “legacy” or loss-making construction projects.
Shareholders keen to hear more about the leaky pipe issue were told it was confined to West Australia and chief executive Ross Taylor said the issue was due to plumbing and building installation failures in both hot and cold pipes, “where pipes have been massively over-bent. It’s over-stressed and leaking where it’s been over-bent. There’s no problem with joining or glue”.
Taylor said Fletcher had investigated the causes of the problem and established a $15m fund to help homeowners while that happened. But he said one builder, Buckeridge Group [or BGC], would not let Fletcher into houses to investigate “and you can make of that what you will”.
Asked if the Iplex pipes were sold with installation instructions, Taylor said they were and had information about building codes too.
Asked by a shareholder what the pipe problems might cost and if A$1.8b was correct, Taylor reiterated his view that BGC’s estimates of repair costs were “sensationalist and fanciful”.
Asked if the company had examined leaky pipes in New Zealand, Taylor said it had looked at other countries including the United States, many different events with polybutylene and if that was applicable to the West Australia situation.
“We’ve done a lot of work to see if there’s anything else in history and we’re finding the issues in WA specific. We’ve ruled out water chemistry because too much chlorine can give you problems,” Taylor said.
Asked about planned business acquisitions, Hassall said there were none but $800m was committed for growth opportunities in New Zealand.
In his address, Taylor summed up the broader financial situation for the company.
“For our New Zealand materials and distribution businesses, the infrastructure and commercial sectors remain robust, while volumes in the residential sector are around 5 per cent softer than our prior guidance.
“We are seeing solid pricing in our materials businesses, however there is strong price competition in the merchant distribution channel. As such, ebit before significant items for the New Zealand materials and distribution businesses is tracking slightly behind our previous expectations,” Taylor said.
Shareholders also asked why Fletcher wasn’t building more apartments and how much it was spending on research and development. Hassall said apartment blocks of up to four levels were being built and the company had established an R&D concrete lab in Christchurch recently.
Two shareholders questioned director Barbara Chapman’s commitments, given the number of boards she sits on. Chapman said she felt she was working at about 80 per cent of the capacity when she was a chief executive and her range of experience here and in Australia was of great benefit.
Asked about the NZ International Convention Centre, Hassall said that wouldn’t be finished until next year but the company was focused on managing it.
He also cited problems getting fully paid on major construction jobs including
SkyCity’s NZ International Convention Centre, citing the need to secure claims and insurance recoveries and manage “any wash-up” issues.
“Resolution of the claims and recoveries, particularly on the convention centre and Puhoi to Warkworth projects, is likely to take until 2025 calendar year. On Wellington Airport car parks, we are working with the airport to determine an agreed remediation, but any costs we decide to take in that regard are not covered by present provisions,” Taylor said.
The new motorway north of Auckland was “a lovely piece of infrastructure” but Fletcher was yet to talk to Waka Kotahi on the major claims on the project, he said.
Hassall said Australian businesses were making “close to nil margin”.
Taylor cited the $15m fund to help homeowners while the cause of the Perth leaky pipes issue was resolved. Estimates of A$50m to A4100m had been made to repair leaky pipes but “at this stage we have not made any provisions to contribute to this repair bill”.
Fletcher gave no material updates yesterday on the Perth problems, following a detailed presentation Taylor gave on the problems this month.
In better news, Taylor gave a trading update which said the 2024 underlying trading cash flows were robust and the balance sheet was well positioned.
“We expect trading cash flows excluding legacy construction to be robust in FY24. As previously guided, our leverage [net debt / ebitda] is expected to move to the upper end of our 1x-2x range, however, we are committed to remaining within this target range,” Taylor said.
The infrastructure and non-residential sectors remained robust, but residential volumes are about 5 per cent softer than prior guidance. This puts them down around 25 per cent from the peak in late 2021.
The company was getting close to having its legacy construction projects behind it and
Hassall said the new $400m Gib factory in Tauranga was weeks away from becoming fully operational.
Asked by a shareholder about losses in construction, Hassall said the approximately $1b losses had been a “near-death experience” for Fletcher and the company would never return to that, “because it’s been very painful for the shareholders, share price, management and the board, so we totally get that”. Hassall said he and Taylor had joined the business which had already agreed to fixed-price contracts.
The two men had inherited those lossmaking construction projects, which were agreed to up to two to three years before they joined.
Taylor said, “We are very advanced on our $800m of committed growth projects, which we are confident will be delivered well and set us up for significant extra earnings in the next two to three years”.
The meeting finished with Hassall shouting “go the ABs on Sunday morning!”