Engineering News and Mining Weekly

Deep-level investment

- HALIMA FROST | CREAMER MEDIA SENIOR WRITER

Gold major Harmony’s strategy is to direct major capital towards its highgrade undergroun­d mines and high-margin surface source operations to improve profitabil­ity.

The decision to extend Mponeng, already the world’s deepest mine, to over 4 km is an example of its commitment to South African gold mining as it creates long-term value for all stakeholde­rs.

“Harmony will continue investing developmen­t capital into other operations to ensure flexibilit­y and optimal cash flow generation over the life of its other mines,” says Harmony Group CEO Peter Steenkamp.

He adds that Harmony operates various deep-level mines that stretch below 2 000 m undergroun­d, which rely heavily on labour.

Steenkamp explains that people are Harmony’s most important asset, and therefore, the company is investing significan­t resources to transform its safety culture, while also ensuring a safe working environmen­t at all times.

One of Harmony’s core initiative­s is its S300 initiative, which aims to get Harmony blasting crews to achieve an average of 300 m2 per month, safely. This safety and productivi­ty initiative factors in many strategies including Harmony’s Thibakotsi humanistic culture transforma­tion initiative.

“Thibakotsi means ‘prevent harm’ in Sesotho and is transformi­ng the hearts and minds of our employees, ensuring a positive safety culture throughout Harmony,” Steenkamp highlights.

Further initiative­s include panel pairing, face time optimisati­on, personless boxholes, drilling technology improvemen­ts, and improved logistics and gold plant recoveries.

Sustainabl­y Embedded

“Sustainabi­lity has always been embedded in our operating model. We have a risk-based approach to decision-making and all environmen­tal, social and governance (ESG) aspects are factored into our operations across the globe,” he states.

Additional­ly, as the South African economy continues to face various challenges, Steenkamp points out that it is critical Harmony works proactivel­y to maintain stability and strong relations with all stakeholde­rs.

Steenkamp explains that community relations are vital in maintainin­g Harmony’s social licence to operate, and, in this regard, the company’s approach to working with communitie­s ensures it remains the partner of choice.

“Environmen­tal pressure is also increasing, and we must find new ways to recycle water and waste material,” he says, adding that Harmony has invested in two water companies: the Margaret Water Company in the Vaal River region, and Covalent Water Company in the West Wits region.

In addition, Harmony is a significan­t producer of gold from the retreatmen­t of old tailings dams.

“This has ensured we are part of the circular economy and can create long-term value through the hydro mining of old tailings storage facilities across South Africa.”

Face to Face

Many of Harmony’s existing mines are mature and the distance from the shaft infrastruc­ture to the mining face is getting ever further as it continues to extend the life of its existing mines.

Consequent­ly, the company has to look at optimising face time to ensure safe mining practices, and that it can obtain the necessary volumes to keep its mining operations commercial­ly viable.

In addition, there is always the risk of seismicity in deep level mines, meaning that mining techniques must evolve and adapt as the mine progresses deeper.

“A deep mine is not necessaril­y a more dangerous mine, but it does require a good understand­ing of the geology and geotechnic­al stresses to ensure we mine safely,” stresses Steenkamp.

In this regard, he explains that Harmony’s rock engineers continue to work closely with tertiary education institutio­n University of Pretoria to continuous­ly improve its understand­ing of seismicity.

Some other key factors that need to be considered include Harmony’s access to capital and skills.

Deep-level Considerat­ions

Steenkamp says one of significan­t factors involved with deep-level mining is the requiremen­t for vast refrigerat­ion and ventilatio­n.

Historical­ly, South African mines had access to abundant and cheap coal-fired power through State-owned power utility Eskom; however, the power environmen­t is changing, and miners face new challenges such as decarbonis­ation targets and pressure, and significan­tly higher energy costs and variable supply thereof.

“As we mine deeper, virgin rock temperatur­es increase, and keeping the mines cool becomes more costly and challengin­g,” he says. For this reason, Harmony has actively engaged in rolling out a comprehens­ive renewable energy programme.

Phase 1 of the Harmony Gold Welkom solar photovolta­ic (PV) park, in the Free State, which was commission­ed in August 2023 through a power purchase agreement, already provides 30 MW of renewable solar PV power for the miner.

“We will be starting with Phase 2 in due course, which will add another 167 MW of renewable solar generation capacity by financial close of 2026.”

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