Popular Mechanics (South Africa)

Meet the 13 kinds of craftsmen who built this ship

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One day, we will use 3D printers to create everything from prototypes to warships. Until then, fortunatel­y, we have some seriously skilled humans to do the job. Take the latest in the US Navy’s main set of warships, the R9,7 billion Arleigh Burke-class destroyer John Finn, which at the time of writing was due to set sail on its first sea trial after more than three years under constructi­on at Ingalls Shipbuildi­ng, a division of Huntington Ingalls Industries in Pascagoula, Mississipp­i. Here are the types of trade workers who have reason to be proud. BY JACQUELINE DET WILER

1

SHIPFITTER­S: These are the puzzle makers who figure out which piece of the ship, called an individual assembly, goes where. Shipfitter­s also begin connecting the assemblies with plasma cutters, plate rollers, drills and welding machines.

5

OUTSIDE MACHINISTS: Experts in alignment, outside machinists install the toys: propulsion machinery, steering gear, radars, antennas and weapons systems. They make sure each piece is placed properly on welded bases known as foundation­s.

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HULL WELDERS WELDERS: Af After the shipfitter­s have made initial connection­s, hull welders use four kinds of welding (stick welding, MIG, flux-cored arc welding and submerged arc welding) to melt a filler material in with the base material, fully fusing the ship’s joints. The process creates a bond as strong as, or stronger than, a plate that hasn’t been welded at all.

ON THE INTERIOR 9

PIPE WELDERS AND FITTERS connect pipes for sewage, water and machinery, using mirrors in tight spaces.

10 MARINE ELECTRICIA­NS lay out, install and test every electrical system.

11 CABLE PULLERS route 518 kilometres of cable throughout the entire ship.

PERCENT COMPLETION* OF ARLEIGH BURKE– CLASS SHIPS AT HUNTINGTON INGALLS INDUSTRIES

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