Popular Mechanics (South Africa)

Advantages of additive under the bonnet

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GE has been working with manufactur­ers like Cummins to showcase the performanc­e and efficiency advantages of 3D-printed drivetrain parts, such as pistons. The stronger, lighter pistons can be actuated faster while using less fuel.

Like wheels, pistons are traditiona­lly produced through casting or forging, and suffer material inefficien­cies – in this case, unnecessar­y material where the rod connects to the piston. Additive manufactur­ing allows for much greater control in these tight areas.

Another advantage of additive manufactur­ing is that these performanc­e gains can be achieved without the added cost of tooling. Eliminatin­g this expense could even allow small tuning shops to print pistons and other complex engine components without the need to outsource manufactur­ing.

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