911 Porsche World

CAST ALLOYS

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The vast majority of alloy wheels are produced using a casting method. This process is relatively inexpensiv­e compared to other means of manufactur­e. It’s easy to control and allows for quick production, keeping the price of the finished wheel low.

There are two main casting methods used in alloy wheel production: gravity casting and negative pressure casting. Gravity casting involves pouring molten alloy into a mould and allowing it to cool. Once cooled, the mould is opened and the cast wheel is removed.

Negative pressure casting works in a similar way, but instead of pouring molten alloy into a mould with a gravity cast system, it’s drawn up into the mould using a high-pressure vacuum. This helps to eliminate gas (which can sometimes get trapped as a result of the casting process), resulting in a stronger wheel that’s less porous.

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