Classic Motorcycle Mechanics

Comparing heads

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While there is no disputing old strokers will still run on the witches’ brew that’s passed off as petrol these days, many of them are suffering as a result; pre-detonation and worse happens regularly. From early 1960s piston-ported Yamaha YDS2S through to last generation, water-cooled, ECU controlled, powervalve equipped missiles, strokers are suffering unnecessar­ily. There are numerous specialist­s and experts out there and they all have their own pet theories and cures yet they all tend to agree that your average pump fuel is emphatical­ly not the ideal diet for two-strokes. The days of skimming heads to raise compressio­n ratios as a means of extracting extra power from stinkwheel­s are well and truly over.

 ??  ?? 1/ The reworked head of Project Yamaha RD350. It runs a wider and deeper squish band, has had metal removed from the combustion chamber and the plug has effectivel­y been lowered into it. 2/ A Kawasaki triple head with a deeply inset or pocketed plug hole and the squish band is extremely narrow. The pock marking is almost certainly caused by detonation. 3/ Not every stroker head is necessaril­y in need of surgery. This Yamaha YCS1 head runs a profile that’s pretty much what’s needed for modern petrol. Compared to the previous shot the plug will be closer to the fuel/air mixture. 4/ A pair of Kawasaki triples heads before and after surgery. The squish band has been substantia­lly widened and a lot of material has been removed at the centre. This both lowers the compressio­n ratio and, effectivel­y, brings the plug further into the combustion chamber. 5/ A typical Suzuki head (from a T125) with negligible squish, deep pocketed plug hole and perhaps most obviously a plug hole significan­tly off centre. 6/ And Suzuki T500s run a very similar set-up; fortunatel­y offset plug holes and weird head designs can be changed. After some serious reworking we have the plug hole reposition­ed centrally and substantia­l squish band machined into the head that will direct the fuel/air mixture towards the plug.
1/ The reworked head of Project Yamaha RD350. It runs a wider and deeper squish band, has had metal removed from the combustion chamber and the plug has effectivel­y been lowered into it. 2/ A Kawasaki triple head with a deeply inset or pocketed plug hole and the squish band is extremely narrow. The pock marking is almost certainly caused by detonation. 3/ Not every stroker head is necessaril­y in need of surgery. This Yamaha YCS1 head runs a profile that’s pretty much what’s needed for modern petrol. Compared to the previous shot the plug will be closer to the fuel/air mixture. 4/ A pair of Kawasaki triples heads before and after surgery. The squish band has been substantia­lly widened and a lot of material has been removed at the centre. This both lowers the compressio­n ratio and, effectivel­y, brings the plug further into the combustion chamber. 5/ A typical Suzuki head (from a T125) with negligible squish, deep pocketed plug hole and perhaps most obviously a plug hole significan­tly off centre. 6/ And Suzuki T500s run a very similar set-up; fortunatel­y offset plug holes and weird head designs can be changed. After some serious reworking we have the plug hole reposition­ed centrally and substantia­l squish band machined into the head that will direct the fuel/air mixture towards the plug.
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