Classic Sports Car

ALFA ROMEO’S NEW DAWN

A rediscover­ed factory archive looks behind the scenes at the Arese works

- WORDS MICK WALSH PHOTOGRAPH­Y ALFA ROMEO CENTRO DOCUMENTAZ­IONE/QUATTRORUO­TE ARCHIVE

The early ’60s was an important transition time for Alfa Romeo. Prior to WW2, the Milanese firm’s annual production had only once topped 1000 cars, the automotive division being just one element of a broader portfolio ranging from commercial­s to aero engines. With the success of the Giulietta, however, output rapidly expanded and by 1960 had reached 33,606.

Production had been based at Portello for generation­s, but ambitious plans in the early ’60s for a new range of more affordable cars required a larger factory to satisfy demand. A site was found 10 miles north in Arese, located convenient­ly near the autostrada. While much of the mechanical assembly initially remained at the old plant, the new facility was designed for mass production and the first floor opened in 1963 with the relocated Giulia Ti line. The first car completed at Arese, however, was a Sprint GT – as presented to the press on 9 September.

Engineers had planned for an annual 150,000 capacity, and the 100,000 mark was passed for the first time in 1969. Alfa management was rightfully proud of the new factory, and thankfully its developmen­t was extensivel­y photograph­ed. Only recently has this vivid record come to light, revealing a pre-automated time when Alfas were hand-built and finished by a dedicated workforce. From the intense heat of the foundry, where the aluminium engines were cast, to crash-testing at Balocco, these previously unpublishe­d images offer a fascinatin­g window into life at 1960s Alfa Romeo.

These are not edited press shots, but an authentic view of working life. The equipment at various production stages makes an interestin­g study, such as the huge Eustacchio presses that stamped out panels or the early IBM computers in the test department. Likewise the people, with muscular men removing still-glowing crankshaft­s from the moulds or female workers fitting wiring on harness plans. Sales manager Enrico Sala and other management took regular tours around the assembly lines of the new facility.

These remarkable images were discovered by German enthusiast Patrick Dasse in the factory archives. As well as press shots of various 101and 105-series models, Dasse found thousands of negatives of the newly completed Arese plant. With the encouragem­ent of Dr Marco Fazio, manager of the Centro Documentaz­ione, Dasse began planning a series of ambitious books. “I’ve never met anyone with so much dedication and such deep love for Alfa Romeo as Dr Fazio,” says Dasse. “Without him, this project would never have seen the light of day.”

 ??  ?? Above: a welder applies the finishing touches to the A-post join of a bare Giulia GT body during production at the Arese plant, while a visitor looks on. The body pressings were entirely welded together by specialist workers as the assembly moved along the line Right: not a robot in sight. A spectacula­r shot of final assembly in Hall 2 at Arese, with Berlinas and GTS coming through on the overhead track, ready for engines and gearboxes to be installed. After this, the final stage was the fitting of the radiator and interior before tuning and testing
Above: a welder applies the finishing touches to the A-post join of a bare Giulia GT body during production at the Arese plant, while a visitor looks on. The body pressings were entirely welded together by specialist workers as the assembly moved along the line Right: not a robot in sight. A spectacula­r shot of final assembly in Hall 2 at Arese, with Berlinas and GTS coming through on the overhead track, ready for engines and gearboxes to be installed. After this, the final stage was the fitting of the radiator and interior before tuning and testing

Newspapers in English

Newspapers from United Kingdom