Practical Caravan

Step-by-step guide to a simple repair

Smart and reliable, this mixer tap is a plus in any caravan. And if it does malfunctio­n, repair should be straightfo­rward, says Sam Coles

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THESE VERY STYLISH taps are quite commonly seen in caravans, especially the more upmarket variants.

When used in tourers with pressurise­d fresh-water systems, they come without an embedded microswitc­h, whereas for systems that use an ‘on demand’ pump, the action of lifting the tap lever activates an internal microswitc­h, which supplies current to the pump.

Long service

In general, they give long and reliable service. However, leaks can occur, which are usually attributed to swivel-spout O-rings not sealing properly, or ceramic mixer cartridges becoming faulty (often caused by sub-zero temperatur­es freezing residual water inside, causing the casing to fracture or the seals to fail, or both).

I have also encountere­d a number of owners reporting a problem in caravans fitted with Vector taps and an ‘on demand’ pump. It appears the microswitc­hes have a nasty habit of failing, resulting in the pump not switching on when the tap lever is operated.

In one particular­ly persistent case, the owner told me that they never left home without four or five spare switches, and boasted of being able to change one in under half an hour!

Simple repair

Here we outline the procedure for replacing the central ceramic mixer cartridge and the microswitc­h.

The usual reason for the microswitc­h failing is that the switch rotates when the tap lever is turned. If insufficie­nt slack is catered for in the connecting wires, they pull tight and break away from the microswitc­h.

I explain in detail the correct assembly procedure, which prevents this from happening.

To facilitate photograph­ing the various stages in this process, the tap has been removed from the kitchen worktop. But it should be emphasised that, although slightly less convenient, the entire task can be carried out with the tap in place.

Sourcing spare parts

Both of the spare parts required are readily available (I used ebay). Reich-branded cartridges cost £18 to £20 each, or there are a number of clone cartridge alternativ­es on the market, which at around £4, are much cheaper than the Reich item, for non-purists among you.

However, because of its configurat­ion, the microswitc­h is specific and only the Reich item will suffice. Nonetheles­s, at an all-up price of about £23 for both parts (I used a clone cartridge), this is much cheaper than buying a new tap, which would cost in the region of

£80 to £100, depending on where you shop.

Another advantage of the repair approach is that the tap does not have to be removed from the worktop – not the case if a new one is being fitted.

As most taps are mounted towards the back of the work surface, accessing the retaining nut often involves the annoying inconvenie­nce of removing sinks, pipes and so on to reach it. To be avoided if at all possible, I think you’ll agree!

1 Remove the outer case retaining screw and the cap on top of the lever 2 Using a 2.5mm AF Allen key, unscrew cap head retaining screw and lift the lever clear 3 Slide the outer casing off the inner tap assembly 4 Using a T7 Torx screwdrive­r, undo the three collar retaining screws and remove it from the main housing. If a microswitc­h is fitted, pull the wires through before doing this 5 Ceramic cartridge after being extracted from the main inner housing 6 Inner ceramic cartridge mating surface 7 Insert the new cartridge into the housing, ensuring that the locating spigot is positioned as shown here. Secure with collar, making sure wire holes are aligned 8 Push the new microswitc­h into the cap as shown 9 Fit microswitc­h activating plate as shown 10 Pass wire around the square post as shown.

There should be 55mm of slack wire between base of microswitc­h and hole in main housing 11 Incorrect routing of wire, which can cause it to go tight and break away from microswitc­h when tap lever is turned 12 Routing of microswitc­h wire around inner housing 13 Wire exiting the base of the tap 14 Cap reassemble­d onto the main tap housing. Apply a smear of silicone grease to the two black sealing rings 15 Complete tap assembly, shown here dismounted from worktop

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13
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Reich Vector mixer tap (microswitc­h variant)
15 Reich Vector mixer tap (microswitc­h variant)
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4
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12
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1
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Anti-friction spacer
Recess on cap
Square section movement m direction d
Applyp A silicone grease to sealing rings
14 Anti-friction spacer Recess on cap Square section movement m direction d Applyp A silicone grease to sealing rings
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Microswitc­h wirewire aaperture
Gasket mating surface
6 Microswitc­h wirewire aaperture Gasket mating surface
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Sealing gasket
Locating spigot
5 Sealing gasket Locating spigot
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Tag T ✗
11 Tag T ✗
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Push microswitc­h into tap cap as shown
8 Push microswitc­h into tap cap as shown
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Cartridge e locating spigot
Locating aperture
7 Cartridge e locating spigot Locating aperture
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Cartridge square lever movement direction
Microswitc­h ch tag
9 Cartridge square lever movement direction Microswitc­h ch tag
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Ttag ✓
10 Ttag ✓
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Slide outer casing off main housing in direction shown
3 Slide outer casing off main housing in direction shown

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