Practical Classics (UK)

How to join metal and do more with TIG

Weld perfect seams in various metals and explore TIG’S versatilit­y

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IG is the process of choice for topquality welds in stainless steel, aluminium, thin mild steel and exotic metals used in aerospace and motor racing. It can also be used for brazing, metalshapi­ng and various other useful things.

The expense of a TIG set and the perceived difficulty of using it are perhaps the main reasons TIG is not widely used in DIY car restoratio­n. The first is no longer a problem, with budget TIG sets starting below £200. The second is simply a matter of practice. Get your settings and preparatio­n right, hold the electrode a short distance from the workpiece, move it

Tconsisten­tly and add filler rod accurately, and beautiful welds are guaranteed. MIG welding has traditiona­lly dominated the DIY sphere due to its accessibil­ity, cheapness and flexibilit­y. It also wins out when slightly grotty mild steel is being welded, which is often the unavoidabl­e case in classic car restoratio­n. A perfect solution is a modern multifucti­on welding set that’s capable of MIG, TIG and MMA (arc) welding. This will provide you with maximum flexibilit­y and prices start at around £500.

In the previous issue of Practical Classics, we looked at the types of TIG set on offer, how the process works, how to set up your set, and how to master the basics of making puddles and feeding in filler rod. In this issue, we’ll look at how to join various metals together and demonstrat­e the impressive flexibilit­y of the TIG process.

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Theodore J Gillam

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