The Classic Motorcycle

Here is the New Model L.H. 200 CC COLT

-

01 Engine

Aluminiumc­rankcases housed a single bush on the timing side and one ball-journal as the drive-sidemain. These supported a built up crank assembly with a roller big-end. The 198cc Colt had bore and stroke dimensions of 60mmand 70mmrespec­tively, so both differed fromthe 63 x 80 of the BSA C11. Within the timing case cover there was a skew drive to the gear-type oil pump and a single camshaft. An extension fromthe camshaft drove through a seal into an outer housing for the contact breaker mechanism. The camshaft operated levers driving the pushrods that crossed in the tunnel cast in with the iron barrel. An iron cylinder head was topped by rocker assemblies for one inlet, one exhaust valve with a cast aluminiumc­over. The oil pump was upgraded for 1955. Ariel also added an additional oil feed to the rockers. Somemajor engine parts are not obtainable, although Draganfly can help with refurbishm­ent, including an exchange upgraded oil pump service. Oversize pistons allow rebores up to +60 thou. Carburatio­n was by Amal, a 1 ⁄ in carburetto­r, 276 for the first year of manufactur­e, then a 376Monoblo­c for the remainder of production. Draganfly notes worn carburetto­rs can be reclaimed, but amodern pattern replacemen­t may well be a better long-terminvest­ment.

02 Transmissi­on

The sheet steel primary chaincase, secured by many small screws, was another establishe­d BSA feature. The pressed shape gave clearance to the crankshaft-mounted alternator and the clutch assembly, driven by a single row primary chain. Roger Gwynn notes the Colt’s parts bin nature means this is a heavier duty itemthan the final drive chain. The clutch hub was supported on a roller bearing and contained the vane-type shock absorber. The three-spring clutch had two plates with friction surfaces and two plain plates of different thicknesse­s. The gearbox was a GB30 made by Burman, but the Colt used a specific mainshaft as it took drive fromthe BSA manufactur­ed clutch. From1955-onwards, themethod of clutch adjustment changed from the clutch pressure plate to the opposite end of the gearbox, requiring a different pushrod. Gearboxes of this type were redesignat­ed GB33. Unfortunat­ely, the gearbox was not as robust as other Burmans. Restoratio­n can prove

difficult, asmany of the parts that give problems are no longer available, even gear and kickstart levers. A popular option is to substitute an entire BSA gearbox.

03 Electrics

The six-volt systemwas Lucas, but subject tomore changes than just about any other part of the Colt’s production run. There were four different wiring looms, but Draganfly can supply all but the earliest version. The lights, switches, ammeters (where fitted) and other Lucas-supplied parts are all available, mostly as pattern replacemen­ts.

04 Cycle parts

The frame was a singletube open-diamond, with suitable lugs for the bolted-on rear plunger sub-frame. The front hub had cup-and-cone type bearings, with a singleside­d brake drum. The rear hub was the same as a Bantam, complete with brake drumand combined sprocket, but revolving on ball journal bearings. Both hubs were laced intoWM1, 19 inch rims. The tinware includedmu­dguards, chainguard, fuel tank, oil tank and battery carrier. Many of the cycle parts came fromBSA’s C10L and Bantamrang­es and are still available, even includingm­uch of the tinware, but with the exception of the fuel tank.

05 Suspension

Rear suspension had plunger units linked by the wheel spindle, again, standard BSA practice rather than the Anstey linkmethod once favoured by Ariel. With compressio­n and rebound controlled by undamped springs, it was basic stuff. It also suffered if greasing was neglected, but replacemen­t parts are still available. More typically Ariel was the well-padded, colour-contrasted dual seat that added a little more comfort. At the front end, the Colt got a relatively substantia­l pair of oil-damped telescopic forks. These are also BSA, but fromthe C11. The great advantage with so much commonalit­y of parts is that somuch is still available.

 ??  ??
 ??  ??

Newspapers in English

Newspapers from United Kingdom