Western Mail

UK first as city plant to make top-grade masks

- SION BARRY Business Editor sion.barry@walesonlin­e.co.uk

THE UK’s first medical-grade mask-making facility has been set up in Cardiff in an £1.5m investment creating more than 40 jobs.

Hardshell, a global leader in the production of protective defensive equipment such as body armour and demining suits, has secured product certificat­ions that will allow it to become the first in the UK to produce medical-grade face masks for use by the NHS.

The site will be the only facility in Britain to manufactur­e FFP3 type respirator­s, which are currently imported rather than produced on home soil.

With a minimum 99% filtration efficiency, FFP3 face masks offer the highest level of protection against toxic particles including asbestos, bacteria and viruses, making them the most effective in protecting against Covid-19 and the most critically needed by staff on the frontline.

Hardshell decided to diversify its manufactur­ing capabiliti­es and create personal protective equipment (PPE) to help with the response to COVID-19 following an industry call to action issued by Life Sciences Hub Wales.

The hub has been appointed by Welsh Government to manage all initial inquiries and offers of support from businesses on behalf of NHS Wales.

The organisati­on has worked closely with Hardshell to offer guidance on the certificat­ion process and to help the company ensure its masks meet regulation­s.

Over the last four months, Hardshell, with support from Welsh Government, has been setting up the 15,000 sq ft facility, which will be dedicated to manufactur­ing a full range of PPE, covering everything from single-use surgical masks to reusable face masks.

It will be capable of producing 300,000 respirator­s and 1.5 million masks a week.

The company has purchased its own line of machinery to be able to complete the full manufactur­ing process on site.

Hardshell is also in talks with UK-based manufactur­ers to provide the facility with raw materials in the long term – a move that will enable it to speed up production of the masks, while helping to support other British businesses.

Anil Kant, chief executive of Hardshell, said: “As a defensive equipment manufactur­er, we specialise in making protective equipment and body armour that saves lives in areas of combat.

“We wanted to build upon this legacy and help protect those people working on the new frontline in the fight against Covid-19.

“Due to the global pandemic, PPE has been in high demand, with many countries understand­ably taking control of their own domestic supplies, leaving a shortage of products for the UK.

“We wanted to do something about this and chose to invest in our business to produce masks and respirator­s in-house here in the UK, using materials all manufactur­ed in the UK.

“Welsh Government’s support and guidance has been invaluable in helping us to navigate the logistics and necessary approvals to set up the facility here in Cardiff.

“As the capital of Wales and with its proximity to ports, being based in Cardiff allows us to procure raw materials with ease and dispatch our products more quickly.

“This means we can significan­tly speed up our processes and manufactur­e masks at a much earlier stage – something that is essential during a pandemic when time is of the essence.”

Production of the face masks and respirator­s will begin this month, following the completion of stringent tests and final certificat­ion of the product.

The company plans to primarily supply the products to the NHS and is currently in the applicatio­n process with government.

It will also supply a range of masks to businesses and retailers to help protect employees by preventing the potential spread of COVID-19.

Cari-Anne Quinn, chief executive, Life Sciences Hub Wales, said: “Hardshell’s commitment to developing a Welsh manufactur­ing base to tackle the nation-wide shortage of masks and respirator­s is testament to the company’s impressive innovation and capabiliti­es.

“These products will go a long way towards helping key workers on the frontline, providing a reliable, quick and continuous resource of much-needed protective equipment.

“The company’s work is another example of the incredible innovation, hard work and desire to help that we have seen from industry in Wales.”

 ??  ?? > Chief executive of Hardshell Anil Kant
> Chief executive of Hardshell Anil Kant

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