Arkansas Democrat-Gazette

Do-it-yourself storm windows and fire safety

- By James Dulley, Starcott Media Services

Q. I would prefer do-it-yourself exterior storm windows to expensive replacemen­t windows. Is there a good, effective and inexpensiv­e design for do-it-yourselfer­s?

A. Low-cost, home-made exterior storm windows can improve the efficiency of any existing window, assuming the existing windows are in reasonably good condition. If your windows are extremely leaky and perhaps have rotting wood frames, your best long-term choice is replacemen­t windows. Carefully inspect the weatherstr­ipping, caulking and frames on your windows before making any decisions.

Installing exterior storm windows can be a wise choice for some homes, but they are not an alternativ­e to replacing old, leaky defective primary windows. You must make sure your existing primary windows are reasonably airtight and in good condition before considerin­g installing storm windows. Check the condition of the windows’ caulking and weatherstr­ipping.

Exterior storm windows, because they create a dead space over your primary windows, increase the insulation value of the entire window opening, not just the glass-pane area. Also, storm windows protect your primary window from the ravages of bad weather or ill-directed baseballs. The security of your window can be substantia­lly improved if you select the proper type of plastic glazing.

There are many designs for making exterior storm windows yourself. The one you select depends upon your woodworkin­g skills and the final appearance you desire. The simplest designs can be as energy efficient as more complex designs, but they just will not look as finished or profession­al and may not last as long.

The first step is determinin­g the type of clear plastic glazing to use. Glass is heavy and dangerous to work with, so clear acrylic (Plexiglas) is commonly used instead. Acrylic holds up well in the sun and is easy to cut and shape. Although it is tougher than glass, it will crack from a hard impact.

A stronger option is using poly carbonate glazing. This is what is used for bulletproo­f glass. A baseball should bounce off of poly carbonate glazing, which is more expensive than acrylic and may yellow slightly over time in the bright sun.

Another extremely tough material is double-walled, ribbed poly carbonate. You can find it at most home centers. It also provides the highest insulation value from all the dead air spaces between the ribs. Its drawback is its higher cost and that the ribs distort the view from indoors. Natural lighting will still come through.

Measure the exterior window opening about 1/2 inch out from the existing window. A smaller air gap between the storm window and primary window is more efficient than a wide gap. Window openings are seldom square, so measure the width at the top and bottom and the height at each side. Size the storm window frame 3/4 an inch smaller than the window opening to leave room for foam weatherstr­ipping to hold the frame in the opening.

For the simplest constructi­on, use 1-by-2-inch lumber. It is probably larger than is required for strength, but the larger wood makes it easier to create strong corner joints. If you are an experience­d woodworker, use smaller lumber for a nicer appearance. Cedar or redwood will hold up the best and looks nice.

Use a simple lap joint, not a weak butt joint, at the frame corners, and screw the clear plastic glazing to it. If you have a router, cut a slot for the glazing. This looks better and makes an overall stronger window. If you notice condensati­on problems, drill several small weep holes through the bottom frame member.

Q. I use a fireplace to help heat my two-story house. I am concerned about safety when I go to bed at night with a fire still burning. What is a good safety plan to have in case a house fire does start at night?

A. First of all, never go to bed or leave the house when a fire is burning or even just smoldering. A good fire-safety plan always includes smoke detectors and several routes to exit your house in case of a house fire. Keep a bright emergency flashlight near your bed.

For your second-floor bedrooms, install a fire-escape ladder. Werner (www.wernerfire­escapeladd­er.com) offers a complete two-story kit. The ladder mounts securely inside the wall under a window so the device is out of the way when not needed.

Send inquiries to James Dulley, Arkansas Democrat-Gazette, 6906 Royalgreen Drive, Cincinnati, OH 45244; or visit www.dulley.com.

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