FORWARD CABIN MAKEOVER

PROJECTS

brighter way to finish the fo’c’sle. have been messing about on boats for more years than I care to remember, but it still never ceases to amaze me how many new things you learn when you restore an old boat. One example: Who knew that the ceiling on a boat is not the ceiling at all? “Ceilings” are those wooden slats often fitted by manufacturers on cabin sides, most frequently in a fo’c’sle. The correct nautical term for the actual roof (i.e., ceiling) of the cabin is “overhead.”

I learned these archaic snippets (whose only value are in impressing fellow mariners) when I decided to renovate the forward cabin of my 1977 Down East 45 schooner, Britannia. The cabin was still covered with 40-year-old faded foam-backed vinyl, much of it in rotten, smelly condition, and all the woodwork needed revarnishing, if not a complete replacement.

Nautical expressions can get somewhat confusing when referring to ceilings, which are really slats, and

IEager to get rid of the dark wood and old vinyl, this do-it-yourselfer found a cleaner and roofs, which are overheads. So for this article I decided to use common terms. “Roof ” means the underside of the fiberglass deck that forms the actual roof of the cabin, and also includes the underside of the lower deck, forward of the bunks. “Slats” are the teak strips on the sides of the hull. “Side” means the sides of the cabin, both the lower sloping sides with the slats, and also the upper sides with the port lights in them.

Teak slats might look nice, but they are extremely difficult to clean behind and can trap dust and mildew. I therefore decided to remove all 22 of these 2-by-½-inch-thick strips from the sides, and replace them with easy-to-clean hygienic plastic sheeting. With six plugged screws securing each slat to the hull ribs, that was a lot of unscrewing—132 screws, to be precise! After the sides had been washed, an immediate improvement was that the cabin appeared larger, even though it had actually been widened by only a little over an inch.

I then cut out all the dirty vinyl covering on the sides and roof, which was glued and stapled to the fiberglass deck. I removed three port lights— two on the starboard side and one to port—then temporarily sealed the outside with duct tape to try to keep any rain out until I could reinstall them after I had fitted the new plastic side coverings.

Anyone who works on boats knows it is usually much easier to strip things out than to rebuild them, and this project was no exception. After cutting out all the dirty vinyl, I then made templates by taping sheets of foam art board together, then cutting and adding bits to form the exact shape of each side. Then I traced the template on a plastic sheet on the marina dock. Plas-tex plastic sheet comes in 4-by-8-foot panels about 1/16-inch thick. It is very pliable, waterproof and washable, yet easily trimmed with scissors and a box cutter. It is sold by Lowe’s hardware store at $20 per sheet. I used a total of five sheets.

I glued the panels to each side of the hull using contact adhesive on the side ribs and battens that run along the top of the cabin. I used gel-type adhesive because it is not stringy and doesn’t drip like the regular sort. This is particularly important when applying glue upside down. I screwed a teak batten along the bottom of the sheet, which stopped it from sagging between the ribs.

With the lower panels in place, I then made templates for the upper sides, which curve around the shape of the deck. These were larger than the lower sides and more difficult to glue underneath. Reinstalling the port lights helped to keep the large side panels in place.

The largest and final piece of Plas-tex had to be glued to the forward underside of the roof. I made the template by taping the art boards to the roof with masking tape to hold them in place while I trimmed and added pieces where required.

After cutting a plastic sheet to shape, I pre-glued the fiberglass roof and the plastic. Sticking it up after about 10 minutes was a delicate once-off operation because contact