Maggot farmer will turn trash into protein in Jurupa Valley

The company behind the world’s first industrial-scale maggot farm based on organic waste plans to kick off its international expansion with a plant in California next year, taking advantage of two global problems: a shortage of protein and an abundance of trash.

The plant in Jurupa Valley will be followed by operations in the Netherlands and Belgium, and is part of a drive by AgriProtein and a handful of competitors worldwide to tap into demand for high-grade protein for fish and poultry feed and offer a solution for the unwanted organic waste that cities and farms produce.

“The world is long on waste and short on protein,” Jason Drew, AgriProtein’s chief executive, said in an interview.

The California site will be modeled on the facility in Cape Town, South Africa, which rears black soldier flies on about 250 metric tons of organic waste daily. The flies’ larvae produce 4,000 metric tons of protein meal a year. At any one time, including eggs, there are 8.4 billion flies in the factory.

The plant also produces 3,500 tons of fatty acid oil and 16,500 tons of frass, or maggot droppings, which is used as fertilizer. Each facility costs about $42 million to build and can generate $13 million to $15 million in annual revenue.

AgriProtein is competing with the Netherlands’ Protix, France’s Ynsect and Innova Feed, Canada’s Enterra Feed Corp. and U.S. company EnviroFlight. All use the black soldier fly, except Ynsect, which breeds mealworms.

Practically nonexistent a decade ago, maggot farming is increasingly popular because it’s environmentally friendly and has the potential to grow exponentially. It uses organic waste that would otherwise be dumped in landfills, where it would rot and produce greenhouse gases.

AgriProtein, which Drew said is mainly owned by wealthy individuals’ private investment offices and falls under the Insect Technology Group holding company, raised $105 million in 2018.

“Insects come with a really compelling story. They can turn low-value waste into high-value protein,” said Beyhan de Jong, an animal protein analyst at Rabobank Group in the Netherlands. The companies are all bringing factories into commercial production, but AgriProtein is “going for more international expansion than its peers,” she said.

Although meal and dried maggots can be fed to poultry, pigs and pets, the primary market is seen as aquaculture. Insect feed could eventually displace fishmeal, which is made from wild-caught fish and fed to salmon and other farmed species.

Humans rarely eat black soldier fly larvae. But a restaurant in Cape Town is serving a number of dishes made from them, including ice cream made from ground-up maggots.

Regulations in Europe — over the types of waste that can be used and in which forms the insect products can be fed to animals — make expansion more difficult than in South Africa and California.

European Union regulations allow the use of only pre-consumer waste, or waste from manufacturing processes.

Still, companies such as Protix run commercial-scale operations and are considering expansion. In May, Protix opened its second factory, a $36-million plant that can process up 70,000 to 100,000 tons of waste a year, said Kees Aarts, the CEO.

Protix is marketing its products such as OERei, eggs produced by chickens fed on maggots, and is looking at Southeast Asia, he said. In addition to meal and oil, the company sells live maggots for chicken feed. It has received many inquiries about setting up new plants, Aarts said.

“The planet is in quite a hurry,” he said.

Most of the companies had humble beginnings. The idea for AgriProtein started with experiments in a tractor shed at Drew’s farm in South Africa in 2008. Since the plant in Cape Town opened in 2016, the company has focused on design and products rather than output, but it is now ready to expand, he said.

“We will need more capital at some stage, in 2020,” Drew said.

AgriProtein has an experimental plant in the South African city of Durban, where the flies are fed on manure and sewage. It also has worked with African dung beetles and wax moths, which could potentially eat plastic, he said.

While consumers will take some convincing, there is potential, De Jong said.

“Consumers also look for a story,” she said. “They are marketing their products as being more sustainable. It’s a growing concept.”