New York Post

JUMBO JET OF A PROBE FAA eyes Boeing

- By SHANNON THALER With Wires sthaler@nypost.com

The Federal Aviation Administra­tion is investigat­ing a Boeing whistleblo­wer’s claims that the plane-maker’s parts are outsourced from different manufactur­ers and don’t fit together on the assembly line.

The whistleblo­wer — engineer Sam Salehpour, who worked for Boeing for more than a decade — said that the 787 Dreamliner­s’ fuselages come in different pieces, all from different companies, a process that affects how the pieces fasten together, The New York Times has reported.

Salehpour’s attorneys have also said workers used shortcuts during the 787 assembly process.

In a Jan. 19 letter to FAA Administra­tor Michael Whitaker, the lawyers said Salehpour made these observatio­ns while working on the 787 program in 2021.

“Rather than heeding his warnings, Boeing prioritize­d getting the planes to market as quickly as possible, despite the known, well-substantia­ted issues he raised,” attorneys Debra Katz and Lisa Banks added in a Tuesday statement.

The 787 also faced scrutiny in 2021, after the FAA investigat­ed concerns about the aircraft’s ability to meet certificat­ion standards.

The line was halted for a year, and the FAA approved the first 787 for delivery after its probe in August 2022.

Grounded in 2013

Boeing’s entire 787 fleet was also grounded in 2013, when the NTSB found that the aircrafts’ lithium-ion batteries had been short circuiting.

To date, there are roughly 1,113 787s in service, primarily used by United and American airlines in the US, as well as Japan Airlines and All Nippon Airways.

When asked about whether it was probing Salehpour’s claims, the FAA told to The Post that it “thoroughly investigat­es all reports. Voluntary reporting without fear of reprisal is a critical component in aviation safety.”

The aircraft giant told The Post: “These claims about the structural integrity of the 787 are inaccurate and do not represent the comprehens­ive work Boeing has done to ensure the quality and long-term safety of the aircraft.”

Boeing delivered 83 airplanes to customers in the first quarter, including 66 MAX jets, down from 130 plane deliveries during the first quarter of 2023.

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