San Francisco Chronicle

Transbay Transit Center slowly moves toward reopening.

Officials say they’re closing in on cause of girder cracks, and fix

- By Michael Cabanatuan

San Francisco’s $2.2 billion Transbay Transit Center, which has been shut down by cracked steel girders for longer than it was open, inched closer Thursday to reopening, but no one was ready to speculate when that might happen.

Transbay officials, consultant­s and overseers said Thursday that they’ve narrowed in on holes cut into two large support beams with a welding torch as the likely cause of the cracks. They’ve also designed a potential fix — sandwichin­g the damaged part of the girder between thick steel plates that would be bolted together.

But what everyone wants to know — how long the repairs will take and when the transit hub could reopen — remains a mystery.

The three-block-long, three-story transit center, and its rooftop park, have been closed since the Sept. 25 discovery of two cracked support girders where the South of Market complex crosses Fremont Street. The building has been temporaril­y braced using hydraulic jacks and huge steel pipes while engineers search for the cause of the cracks and try to determine whether any of the rest of the center is at risk.

Mark Zabaneh, executive director of the Transbay Joint Powers Authority, said he hopes to be able to provide a timeline, and more definitive answers, at the agency’s next board meeting on Jan. 10.

“There are a number of unanswered questions,” he said. “We’re hoping that by the next meeting we will have more clarity on the path forward.”

The authority is proceeding cautiously, and slowly, out of concerns for safety and public confidence, inevitable litigation, and political pressure from San Francisco Mayor London Breed and Oakland Mayor Libby Schaaf. They insisted that the Metropolit­an Transporta­tion Commission form an independen­t panel of engineerin­g experts to review the investigat­ion into the cause, the effectiven­ess of the repairs and the safety of the center.

Before the authority can declare a cause, approve a

repair strategy or pronounce the rest of the center safe for reopening, those decisions have to be approved by the peer review panel.

Since Tuesday, the panel has been reviewing the results of several tests on large chunks of steel taken from the cracked beams. While the results are preliminar­y, tests at the LPI metallurgi­c lab in New York City point toward holes cut with a welding torch leading to the cracking of the 60-foot girders.

Robert Vecchio, the lab’s president, said the tests showed that “thermal cutting” of what are known as welding access holes into the girders caused a layer of bubbles and bumps while cooling that can develop tiny shallow cracks. Those probably contribute­d to the larger cracks that appear to emanate from the corners of the access holes.

Typically, the uneven layer, known as martensite, is ground down as required by building codes. But the tests found that was not done on the damaged girders, Vecchio said.

Robert Hazleton, president of Herrick Steel, which manufactur­ed the steel girders, disputed the descriptio­n of the holes as “welding access holes,” saying they were another type of hole, demanded by the transit center’s contractor, and not subject to the same standards.

Fixing the damaged girders is likely to involve attaching thick steel plates above and below the cracked areas, and bolting them together, said Bruce Gibbons, managing partner of Thornton Tomasetti, the transit center’s civil engineer.

The head of the peer review panel, Michael Engelhardt, a civil engineerin­g professor at the University of Texas, Austin, said the group is trying to be thorough and remain independen­t and at the same time not unnecessar­ily slowing the process.

“We understand the urgent nature of the situation,” he said. “But people need to have confidence.”

Tests by a metallurgi­c lab point toward holes cut with a welding torch leading to the cracking.

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 ?? Yalonda M James / The Chronicle ?? In a Sept. 26 photo, the Transbay Transit Center, seen at Howard and Fremont streets, is closed after a crack is discovered in a steel beam.
Yalonda M James / The Chronicle In a Sept. 26 photo, the Transbay Transit Center, seen at Howard and Fremont streets, is closed after a crack is discovered in a steel beam.
 ?? Jessica Christian / The Chronicle ?? A supportive structure sits underneath a cracked beam inside the bus deck of the Transbay Transit Center. The $2 billion center has been closed since cracks were found in two girders.
Jessica Christian / The Chronicle A supportive structure sits underneath a cracked beam inside the bus deck of the Transbay Transit Center. The $2 billion center has been closed since cracks were found in two girders.
 ?? Jana Asenbrenne­rova / Special to The Chronicle ?? Civil engineerin­g Professor Michael D. Engelhardt, head of the peer review panel examining the problem, speaks to the Transbay Joint Powers Authority board Thursday.
Jana Asenbrenne­rova / Special to The Chronicle Civil engineerin­g Professor Michael D. Engelhardt, head of the peer review panel examining the problem, speaks to the Transbay Joint Powers Authority board Thursday.

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