The Family Handyman

Make your home office do double duty as a guest bedroom.

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1 CUT THE PARTS

Most of the parts are simple plywood rectangles. But the sides and bed ends have inside corners, requiring stopped cuts. To make these cuts, mark out the cutting lines on plywood. Cut close to the corners using a circular saw with a cutting guide. Finish the cuts with a handsaw, then smooth the cuts with a file or sanding block.

2 APPLY THE EDGING

Cut all the edging about 1/16 in. wider than the thickness of the parts being covered, so it’ll just barely overhang both faces. (Plywood and lumber thicknesse­s vary slightly, so standard 1-by lumber may not cover the edge of 3/4-in. plywood.) Apply the edging to all parts before assembly using glue and finish nails.

3 SAND THE EDGING

When the glue is dry, sand the edging flush with the plywood faces. To avoid sanding through the plywood’s veneer, scribble a pencil line down the joint. Stop and check your progress frequently.

4 DRILL THE HOLES

The sides, bed ends and desk ends require accurately placed holes and recesses for hardware. The original plans for this bed were in metric, and because the hardware hole locations are critical, I recommend using a metric tape measure (less than $20 online). I also recommend using Forstner bits because their guide points make it much easier to center holes precisely.

5 ASSEMBLE THE CARCASS

Prop up the sides on their back edges, then fasten the top to them with glue and trim-head screws. Attach the back shelves and bottom stretcher the same way. Because of the applied edging, you’ll often be driving screws through solid lumber. Trim-head screws are selfdrilli­ng, but don’t risk it. Drill clearance holes first. Glue and nail the locking pin blocks into place.

6 APPLY THE FACE FRAME

The edging on the front of the carcass is wider to hide the hardware. Apply this edging using glue and finish nails. When the glue is dry, sand the edging flush with the outer faces. Fill nail and screw holes with wood putty, sand the whole carcass to 180-grit, then apply a finish of your choice.

7 ASSEMBLE THE DESK

Glue and screw the desk back and ends to the desk platform. Drill and countersin­k screw holes in the angle iron desk stiffener. Flip the desk over and attach the stiffener to the underside using 3/4-in. wood screws.

8 BUILD THE BED

Cut and sand the radiused corners of the bed ends, then attach the front and back rails to the ends. Glue and screw the platform cleats to the rails, and then screw the platform to the cleats. The plans don’t call for cleats on the bed ends to help support the platform, but I installed some anyway. Instead of attaching these to the underside, where they would show, I attached them above the platform, and then screwed the platform to them.

9 INSTALL THE DESK HARDWARE

Fasten the “tribearers” to the desk ends with No. 8 x 3/4-in. flat-head screws. Attach the link pivot to the desk ends using the provided threaded pivot rods and screws. Make sure you orient the plates correctly. I put them on wrong the first time. Thinking the holes were mismeasure­d, I drilled new ones. Eventually, I found my mistake and had to make new ends!

10 INSTALL THE PIVOT PINS

Press the plastic bushings into the holes in the bed ends, and then insert the pivot rods.

11 ATTACH THE SIDE HARDWARE

Attach the pivot arm plate and spring bracket using hex-head bolts and flat hex-drive cap nuts. I was tempted to use screws for this so no hardware would show on the exterior. Because of the torque applied to these parts, however, I decided through-bolts were a better choice. You could use carriage bolts, but the cap nuts ($10 for a 12-pack online) give a tidy, finished look. Then insert the locking pin bushings into their holes.

12 ATTACH THE BED TO THE DESK

Set the desk on the floor. With a helper, slide the bed ends into place in the pivot links on the desk. Install the pivot rod screws, securing the bed and desk together.

13 ATTACH THE BED/DESK TO THE CARCASS

Insert the bushings and trunnions into their holes in the bed ends, and then slide the bed/desk assembly into the carcass. Line up the trunnion screws with the threaded holes in the pivot arm plates and thread them in. Hook the pivot arms under the tribearers.

14 INSTALL THE LOCKING PINS

Insert the locking pins into their holes in the desk ends, and then mark the pin locations in the locking pin blocks. Drill the locking pin holes in the blocks, then fasten the locking pins in place using the provided screws.

15 SECURE THE MATTRESS

To keep the mattress from tipping against the narrow shelves when you fold up the bed, secure it with elastic straps at the corners. Attach the straps to the bed platform with wood screws and flat washers.

16 INSTALL STRIP LIGHT

The LED strip light is optional, but it’s a nice feature. It’s adhesive-backed, so you just stick it into place, plug it in and set up the app on your phone.

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 ??  ?? To learn how to make a cutting guide, go to familyhand­yman.com and search for “circular saw cutting guide.”
Cutting guide 1
To learn how to make a cutting guide, go to familyhand­yman.com and search for “circular saw cutting guide.” Cutting guide 1
 ??  ?? Forstner bit 4
Forstner bit 4
 ??  ?? Hardwood edging 2
Hardwood edging 2
 ??  ?? 3
3
 ??  ?? 5
5
 ??  ?? Gap for finger pull 8
Gap for finger pull 8
 ??  ?? Desk stiffener
Desk stiffener
 ??  ?? 67
67
 ??  ?? Link pivot
Tribearer
Bushing
Pivot rod
Cap nut 9 10 11
Link pivot Tribearer Bushing Pivot rod Cap nut 9 10 11
 ??  ?? Tribearer
Link pivot
Trunnion 13 12
Tribearer Link pivot Trunnion 13 12
 ??  ?? Locking pin 14
Locking pin 14
 ??  ?? Mattress strap
An LED strip light is perfect for reading in bed, or just to have fun changing colors and creating a mood. This 78-in. strip light from
LIFX costs
$90 online.
LED strip light 15 16
Mattress strap An LED strip light is perfect for reading in bed, or just to have fun changing colors and creating a mood. This 78-in. strip light from LIFX costs $90 online. LED strip light 15 16

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