The Family Handyman

Fireplace Face-Lift

From dull and dated to modern masterpiec­e e in one weekend

- BY MIKE BERNER

Give your dated brick fireplace a sleek new look in one weekend.

Afireplace is THE focal point of the room it’s in. The typical update is to paint it, and though that’s an easy improvemen­t, I wanted something bolder and more modern, something that would transform the look and feel of the room. I decided to cover the old brick with oversize tiles.I also removed the hearth for a more streamline­d look. I’d never done a project quite like this, but it all came together without major snags.And the results are even better than I’d imagined.

1 PROTECT THE FLOOR

This project calls for the ultimate floor protection: Start with a layer of rosin paper taped at the seams and edges. Then cut sheets of hardboard to fit around the fireplace and join them with duct tape. The rosin paper keeps granules that might get under the hardboard from scratching the wood floor, and the hardboard protects against dents.

2 CHIP OUT THE CORBELS

After removing the mantel (ours wasn’t even fastened), chip out the corbels with a maul and a brick set chisel. These bricks were embedded, but I lightly chipped all the way around them and eventually they sheared right off.

3 BUST UP THE HEARTH

With a brick set chisel and a maul, start chipping away at the corner of the hearth. After peeling away the first layer, I thought that the hearth was solid brick. But as I kept chipping, I found packed sand, broken bricks and even an old soda can holding the rest of the bricks up.

4 CHANGE OF PLANS!

Most DIY projects include some surprises and require on-the-spot problem solving. In this case, I had intended to leave the brick ledge underneath the firebox, but as I finished cleaning up the area, I noticed nothing was holding these bricks up. I decided to knock them down and rebuild the ledge.

5 FILL THE EMPTY HEARTH SPACE

To fill the void left by removing the hearth, I built up the ledge in front of the fireplace. I set the 2x4 ledge 1/2 in. inside the opening, screwed it to the floor and anchored it into the brick at the sides. Then I covered this space with 1/2-in. cement backer board.

6 CUT THE TILE

There are a few things to know about using a tile saw: Keep the blade cool with water and cut slow, especially through the last inch of tile. For notches, start with the tile saw and use an angle grinder or tile nippers to finish the cut.

7 TILE THE FLOOR FIRST

Cut metal tile edging to fit around the perimeter of the floor tile. Apply thin-set to the floor with a 3/4-in. round-notch trowel and press the metal edging into the thin-set. Starting with a full-width tile, spread a layer of thin-set on the back of it (called “back buttering”). Make sure the tile is centered and set it onto the floor. After the center tile is in place, cut and set the end tiles.

8 CUT THE TRIM

Instead of cutting the tile to fit the profile of the trim, cut the trim back and slip the tile against the wall. It’s much easier. To cut the trim, use a piece of tile and a piece of hardboard as spacers and a guide for your multitool.

9 THEN START ON THE SIDES

Tile the sides first so the tile edges will be covered by the tiles on the face of the fireplace. Throughout this project, plan your cuts so that factory edges will meet other tiles and cut edges won’t. For the sides, that means the factory edges will be the top and bottom and the cut edges will go against the wall and flush to the face of the brick.

10 EMBED THE EDGING

Install edging over the sides of the fireplace and surroundin­g the firebox. Cover the edge of the tiles with metal edging. Spread thin-set near the corner and press the edging into the thin-set. Use a margin trowel to embed the edging and smooth the thin-set.

11 BEGIN IN THE MIDDLE

I started with the middle tiles to make sure they were perfectly centered, level and plumb. After setting the lower tiles, I placed 2x2s within the fireplace box to prevent the next rows of tile from sliding downward. I finished tiling to the top and kept the supports in while the thin-set cured.

12 MAKE PRECISE MARKS

Cutting the tile around the fireplace is tricky. If the tiles don’t line up, you’ll notice, so precise cuts are important. Cut a tile to the proper width and dry-fit it into place. Mark precisely where it will meet the edges of the adjacent tiles and cut the notch away.

13 PLACE THE REST OF THE TILES

Once the sides and center column of tiles are attached, the last few pieces will go in pretty quickly. Wipe away any thin-set residue with a sponge and a 50/50 mix of vinegar and water. You’ll be able to remove the supports and use the fireplace after 48 hours.

 ??  ??
 ??  ?? BEFORE
BEFORE
 ??  ?? Duct tape
Hardboard
Rosin paper
Painter’s tape on finished surfaces
Duct tape Hardboard Rosin paper Painter’s tape on finished surfaces
 ??  ?? Corbel
Brick set chisel
Mini maul
Corbel Brick set chisel Mini maul
 ??  ?? Solid brick here
Protect the fireplace
Packed sand and broken bricks
Big prying tools come in handy
Solid brick here Protect the fireplace Packed sand and broken bricks Big prying tools come in handy
 ??  ?? Set back 1/2"
Build a ledge
Cement board screws Cement backer board
Set back 1/2" Build a ledge Cement board screws Cement backer board
 ??  ??
 ??  ?? Spacers
Metal edging
Thin-set
Factory edge
“Back butter” the tile with thin-set
Factory edge
Spacers Metal edging Thin-set Factory edge “Back butter” the tile with thin-set Factory edge
 ??  ?? Cool the blade with water
Slow S down at a the end
Cut close to the notch, but don’t go past
Cool the blade with water Slow S down at a the end Cut close to the notch, but don’t go past
 ??  ?? Tile Ti sides s first
Tile Ti sides s first
Factory Fact edges edg
Tile Ti sides s first Tile Ti sides s first Factory Fact edges edg
 ??  ?? Smooth h out thin-set
Margin in trowel l
Metal edging
Cut edges on the outside
Factory corners
Perfectly plumb 2x2 supports
Perfectly level
Smooth h out thin-set Margin in trowel l Metal edging Cut edges on the outside Factory corners Perfectly plumb 2x2 supports Perfectly level
 ??  ?? Align factory edges
Place on the tile
Mark the edges
Align factory edges Place on the tile Mark the edges

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