First cigar plant for Zimbabwe
A LOCAL firm, Mosi-Oa-Tunya Cigars, is leveraging on the country’s position as the major leaf tobacco producer on the continent to become Zimbabwe’s first cigar producer.
A market for cigars is considered a niche segment in the tobacco industry, which is increasingly viewed as a potential growth driver.
According to global research firm Statista, the global cigar industry will generate over US$ 17,1 billion in revenue this year.
The market is also expected to grow annually by an average 3,7 percent.
Founded in 2019, the firm was named after the mighty Victoria Falls — one of the Seven Wonders of the World — which lies on the border between Zimbabwe and Zambia.
After living and working in the United States for 15 years, founder and chief executive Mr Shepherd Mafundikwa, accompanied by colleague Loy Veal, returned to Zimbabwe to set up the first hand-rolled cigar factory in Zimbabwe.
Much of his knowledge and expertise in the cigar industry was acquired in Cuba and the Dominican Republic.
The firm has established its factory in Graniteside, Harare, which has a production capacity of 3 250 cigars a day.
Last week, Mr Mafundikwa told The Sunday Mail Business that the company’s business model was underpinned by principles of knowledge transfer and value addition.
“One of the pushing points was to have value addition for our tobacco because currently we are mostly exporting our tobacco in its raw form when we could be adding value to it.
“One thing that was clear from the onset of this project was that this was going to be a women empowerment project.
“We wanted to employ women in the factory and we recruited from within the community (Sunningdale).
“We embrace the elevation of livelihoods recognising that women play a pivotal role in the socio-economic growth at both micro and macro levels,” he said. the Dominican Republic or Cuba.
“Initially, I started off with a team from Cuba helping me set up, but for several reasons they had to return to Cuba. I had to travel to the Dominican Republic to recruit the maestro, who is doing the training.”
The company is confident of strong uptake on the local market, but another key element of the Mosi-Oa-Tunya Cigars business model is its focus on the export market.
“We have done our homework locally and we are also looking at the region. Africa itself is a huge market. We are also looking at the global market. So far we have got solid enquiries from Vietnam, Romania, Dubai, and the US; and our aim is to set up Mosi-OaTunya as a home-grown international brand.
“We know that there is competition from established companies, but we are sure that with the quality that we have here, we can stand our own and be counted as a cigar brand,” he added.
Mosi-Oa-Tunya’s cigars are produced from Burley tobacco.
Zimbabwe is the largest grower of tobacco on the continent and the sixth-largest grower in the world.
The three types of tobacco that have traditionally been grown in the country include Virginia flue-cured, Burley and Oriental tobacco.
But Virginia flue-cured tobacco accounts for 95 percent of the crop variety produced in the country.
Mr Mafundikwa said the company is piloting projects that would result in the local production of some special tobacco leaf varieties that are best suited for manufacturing cigars.
The group is forging ahead with the project despite health concerns around tobacco smoking.
Tobacco smoking is typically associated with cancer, heart disease, stroke, lung diseases, diabetes, and chronic obstructive pulmonary disease ( COPD), which includes emphysema and chronic bronchitis.
Health experts also say it increases risk of tuberculosis, certain eye diseases, and problems of the immune system, including rheumatoid arthritis.
“There will always be concerns around smoking, but we are looking at a growing market.
“In the next three years or so, the market is supposed to grow by 4 percent, which means that there are adults out there who have decided that they want to smoke. And the difference between cigarettes and cigars is that you don’t inhale when you smoke a cigar.”
And Covid-19?
The global health pandemic has disrupted both local and global markets, but also global trade in particular, which has limited companies’ capacity to export.
“In the medium to short term, obviously we are going to be affected. This is a global pandemic, which is affecting the whole world. All we can do is sit tight and hope that a solution is found soon so that we can start trading,” he said.