4 x 4 Australia

CUSTOM: RANGER RAPTOR V8

THE V8 UTE AUSSIES WANTED BUT FORD WOULDN’T BUILD, IS FINALLY HERE

- WORDS MATT RAUDONIKIS PHOTOS MATT WILLIAMS

EVER since its launch back in 2019, punters have said they love Ford’s Ranger Raptor but asked the question, “How good would this be with a V8 in it?” After all, only milk and orange juice come in two litres, right? The standard 500Nm diesel engine is no dog, but a performanc­e 4x4 ute needs a performanc­e engine.

If you believe the rumours, Ford Australia has toyed with the idea of shoehornin­g a V8 into its halo 4x4 ute and there was at least one prototype vehicle getting around the Melbourne sheds of the then factory-supported tuning house Fpv/premcar, but the V8 project was stillborn.

Until now, that is!

KILLA’S WAY

IF the factory won’t build it, then it becomes a challenge for clever Aussie hot rodders. In this case, it was Steven Kidley at Queensland’s Killa Kustom Kables & Conversion­s who jumped on to the task. You might remember Killa Kustom from their Killarado LS V8 into Holden Colorado conversion that we featured a few years back. The business has been plugging away with those conversion­s into Colorado utes and Trailblaze­r wagons with installers now in several states, but the demise of Holden has meant a diminishin­g supply of those vehicles wanting conversion­s. And the challenge of a V8 Raptor was just too big to ignore for Steve.

“There was a lot of social media interest around rumours that Ford was building a V8 Raptor Ranger,” says Steve. “We saw that and when Ford said they weren’t going to do it, we put things in motion.”

After more than a year of toiling away in the shed, Killa’s Raptor V8 conversion is production ready and Steve is taking bookings to convert owners’ cars or supply complete turnkey vehicles.

A drive-in/drive-out V8 Raptor conversion will cost you $56,000 with full compliance in Qld and NSW, while the cost for other states is yet to be locked in. And, oh yeah, the conversion can be done on a regular PX2 Ranger, not just Raptors.

That might sound expensive but the conversion includes a brand-new Ford 5.0litre crate engine installed using all-new and specifical­ly engineered parts, a PWR cooling system, a new air-conditioni­ng system with all-new hardlines, full electronic­s integratio­n, full exhaust system and full compliance. This sort of stuff and attention to detail doesn’t come cheap and there was a lot of work needed to get the conversion to this point.

A DRIVE-IN/DRIVE-OUT V8 RAPTOR CONVERSION WILL COST YOU $56,000 WITH FULL COMPLIANCE IN QLD AND NSW

THE FIT

STEVE kicked the project off by securing a written-off Ranger Raptor and yanking the blown-up 4-cylinder diesel out of it, before getting out the measuring tape. The big challenge of fitting Ford’s Coyote 5.0-litre V8 engine to anything that wasn’t made to accept it, is that this is a doubleover­head-camshaft engine so it is very tall and wide compared to GM’S pushrod LS engine which sits easily in most vehicles.

“It’s very tight on width,” says Steve, “and very tight around sump clearance.”

To sit the V8 engine as low as possible in the engine bay and between the unmolested strut towers, a cast aluminium sump was designed and made, and custom mounts are used to fix the engine to the factory engine posts. The new sump increases the oil capacity of the engine so there’s extra benefits there.

Even then the exhaust headers had to be meticulous­ly designed and fabricated using 1-7/8-inch primaries to a dual threeinch system finishing in a single 3.5-inch outlet. Once the final design was made, the exhaust system was HPC coated. Other custom parts include the billet transmissi­on adapter, a billet thermostat housing, custom moulded hoses, a ‘neck’ to mount the engine intake to the factory Raptor air filter housing, and “dozens of smaller brackets and lines”.

A written off Mustang GT provided the donor engine for the prototype Raptor8, but the production vehicles get the new crate engine. That is, a Ford Performanc­e Coyote crate engine that puts out 345kw at 7000rpm and 570Nm of torque at 4600rpm. It’s pretty much a replacemen­t engine for the current Mustang GT so in reality, it could be serviced by any Ford dealer. It might surprise the technician though, when he opens the bonnet to see the V8 snuggly nestled in the Raptor.

The Raptor retains its 10-speed auto transmissi­on, however it is upgraded with Mustang V8 internals and the rest of the drivetrain remains standard.

“Most complex part was the electrics and making sure everything works and stays fully ADR compliant,” says Steve. “This includes the stability control, autonomous braking, and other factory systems.”

Even the Raptor’s Multi Terrain System which calibrates the engine, transmissi­on and chassis electrics to suit conditions and driving style remains operative, and the MTS’S Baja Mode takes on a whole new feel and sound with V8 power.

RAPTOR SUSPENSION

THE best part of a standard Ranger Raptor is its bespoke Ford Performanc­e/ Fox suspension package that works so well. It remains relatively untouched here with the V8 engine near identical to the diesel in weight. Steve only added some spacers to the front struts to raise the ride height and balance out the car’s stance.

Speaking of stance, the Raptor8 stands prouder than a stocker on a set of 305/60R18 M/T Baja Boss tyres wrapped around Boss Fink alloy wheels. These conceal a big brake upgrade from Pedders, and this kit is an option for customers getting the conversion to consider. You’ll want the extra stopping power to rein in the newfound performanc­e and let’s face it, the standard Ranger brakes have never been much chop.

Styling wise, Killa has added a front bar, underbody protection and sailplane/ sports bar all from Hamer 4x4 and tucked a Stedi light bar into the grille of this vehicle, which is the first of the production models. When we saw vision of Steve testing the prototype V8 Raptor, we put him under the pump to get this production car ready in just a few weeks for our shoot. The sound of that V8 makes the effort worth it.

A drive-in/drive-out V8 Raptor conversion should take between two and four weeks, depending on what state engineerin­g requiremen­ts need to be met. At the time of writing, the car was approved in Queensland and approval in all states was expected soon. Keep in mind, that if using your own Ranger for the conversion it needs to be roadworthy to start with if it is to comply with the V8 installed.

As mentioned earlier, Killa Kustoms & Conversion­s now has a few authorised installers, as well as its home base in Brisbane’s north. These include, Formula Tech Performanc­e in Perth and CTB Performanc­e in Auckland, NZ.

THE RESULT

“IT drives unreal!” says Steve of the Raptor8. “Unlike the diesel where you have to hold your foot to the floor all the time, the V8 just does everything effortless­ly. There’s always power on tap.”

Steve’s not done with the project yet. Despite the phone ringing off the hook with enquiries and orders for the conversion, he is planning more power for the Raptor8. In the coming month he’ll be fitting a supercharg­er kit from Ford Performanc­e/roush, that will take the power up closer to 500kw and see how things go.

Hang on Ford fans, the Ranger Raptor just got a whole lot more appealing and there’s more to come. Stay tuned.

UNLIKE THE DIESEL WHERE YOU HAVE TO HOLD YOUR FOOT TO THE FLOOR ALL THE TIME, THE V8 JUST DOES EVERYTHING EFFORTLESS­LY

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 ??  ?? MADE TO ORDER
The Raptor's bespoke suspension remains relatively unaffected by the Ford 5.OL V8.
MADE TO ORDER The Raptor's bespoke suspension remains relatively unaffected by the Ford 5.OL V8.
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 ??  ?? RAPTOR8
Code-named the Raptor8, the project took Killa Kustom Kables & Conversion­s more than a year to create.
RAPTOR8 Code-named the Raptor8, the project took Killa Kustom Kables & Conversion­s more than a year to create.
 ??  ?? WITH ATTITUDE
Tweaks to the front struts raised the ride height and balanced the Raptor’s stance.
WITH ATTITUDE Tweaks to the front struts raised the ride height and balanced the Raptor’s stance.
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 ??  ?? WILY COYOTE
To the untrained eye, the Ford Performanc­e Coyote V8 looks a factory original fit.
WILY COYOTE To the untrained eye, the Ford Performanc­e Coyote V8 looks a factory original fit.
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 ??  ?? THOR'S HAMER
For that Killa look, the Raptor wears stylish Hamer 4x4 armour top, bottom and forward.
THOR'S HAMER For that Killa look, the Raptor wears stylish Hamer 4x4 armour top, bottom and forward.
 ??  ?? FOX TROT
Standard 2.5-inch FOX Racing Shocks smooth out rough terrain.
FOX TROT Standard 2.5-inch FOX Racing Shocks smooth out rough terrain.
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 ??  ?? BOSS ON BOSS
Behind the Baja Boss muddies and Boss Finke alloys is a big-brake upgrade from Pedders.
BOSS ON BOSS Behind the Baja Boss muddies and Boss Finke alloys is a big-brake upgrade from Pedders.
 ??  ?? MAKE IT RAPTOR8
Embossed floor carpet needs an ‘ 8’ stitched to the end of Raptor.
MAKE IT RAPTOR8 Embossed floor carpet needs an ‘ 8’ stitched to the end of Raptor.
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