Diesel World

THE “FAILING” INJECTOR MYTH

- BY CHRIS GABRELCIK, President of Lubricatio­n Specialtie­s, Inc.

It’s one of those experience­s that diesel owners prefer to avoid. Having to choose between an expensive repair or operating at impaired efficiency. A diagnosis of a “failing” injector can total thousands of dollars in replacemen­t costs. However, a closer look at the problem reveals an interestin­g insight.

Oil is exposed to temperatur­es much higher than reported on your engine temperatur­e gauge. With enough heat and friction, the oil breaks down and leaves a gummy residue on the inside of the injector. This “gumminess” can cause a slight hesitation in the piston or spring release which can cause a diagnosis computer to trigger a “failed injector” code. This gummy, sticky, friction is called stiction.

More times than not, mechanics will suggest replacing the injectors after the failure code is triggered. This is where the myth comes into play. While it is true that a replacemen­t will solve the problem of a HEUI injector not performing correctly due to stiction, it is often unnecessar­y. Why replace an injector that is designed to go 1,000,000 miles? The elements of an injector are well crafted and can perform for the life of the engine. It is the stiction that is causing the failure, not the malfunctio­ning of the injector elements. Thus the “failing” injector myth.

While many drivers prefer fuel additives to improve performanc­e, the stiction build up that is causing an injector to fail requires a deep cleaning oil additive. This is often counter-intuitive to diesel owners who only consider the injector to be part of the fuel system, not the oil system.

Common symptoms of stiction begin to occur well before your mechanic runs the diagnostic­s on your engine. If you are experienci­ng hard starts, especially on cold mornings, stiction might be starting to build up. If your diesel hesitates to accelerate, has been losing its power, or you have been noticing a decrease in fuel economy, you could very well be facing a stiction problem.

CHRIS GABRELCIK is certified with STLE as a CLS and OMA. He personally developed and tested a product designed to remove stiction called Hot Shot’s Secret Stiction Eliminator.

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