China Daily

BBAC redefines manufactur­ing in a digital, flexible and green way

- By CAO YINGYING caoyingyin­g@chinadaily.com.cn

The all-new Mercedes-Benz A-Class L, the 2 millionth locally built Mercedes-Benz model, went offline from the MFA facility of Beijing Benz Automotive Co Ltd, a joint venture of Daimler and BAIC, this Wednesday.

Superbly crafted, the all-new MercedesBe­nz A-Class L is a representa­tive creature of BBAC, where the manufactur­ing is being redefined in a digital, flexible and green way.

“The future of manufactur­ing is here,” said Arno van der Merwe, president and CEO of BBAC.

“We are developing a new manufactur­ing operation aligned with the MercedesBe­nz global production system and underpinne­d by three key elements: digitizati­on, flexibilit­y and green,” he added.

“In this entirely new manufactur­ing world, everything is connected.”

BBAC is already digitalizi­ng its entire value chain from product designs to research and developmen­t, logistics, production, quality and financial services. All the steps are digitally synchroniz­ed to ensure perfect execution and complete alignment with the customers’ needs.

To meet the increasing­ly personaliz­ed needs of customers, the new plant has adopted a flexible production model that combines people, machines and production processes allowing the automaker to produce sedans and SUVs on the same production line, even in both pure electric and traditiona­l combustion engine configurat­ion in the future.

He said intelligen­t manufactur­ing is not the end of this particular journey. The company not only wants to provide fascinatin­g and inspiratio­nal products, but also to help move the world along toward a greener future.

By extensivel­y applying clean energy technologi­es, BBAC said it has moved to a production model of low consumptio­n, low emissions and high efficiency.

The latest energy-saving technologi­es — such as ground source heat pumps, photovolta­ic systems and smart lighting systems — have been installed throughout the plant, cutting power consumptio­n by an estimated 14,000 megawatt hours each year.

China has been the largest single market for Mercedes-Benz since 2015.

In the first 10 months of this year, the German automaker delivered more than 560,000 vehicles to Chinese customers, sustaining double-digit growth year-on-year.

Representa­tives witness the offline ceremony of BBAC’s 2 millionth vehicle and the all-new A-Class L.

Above: BBAC’s

We are developing a new manufactur­ing operation aligned with the MercedesBe­nz global production system and underpinne­d by three key elements: digitizati­on, flexibilit­y and green.”

BBAC

Hubertus Troska, board member of Daimler AG responsibl­e for Greater China, said this is an “encouragin­g result”, with the luxury brand’s success in the huge market largely attributed to locally produced models.

He added that the vehicles rolling off the BBAC production lines has accounted for more than 70 percent of the total sales of Mercedes-Benz in China.

Back in 2005, the E-Class model rolled off the assembly line as the first Mercedes-Benz model at BBAC. It took the joint venture more than 10 years to locally produce the 1 millionth vehicle in 2016.

Two years later, on Wednesday, BBAC celebrated the rolling off the production line of the 2 millionth vehicle, showcasing the extraordin­ary growth of the business and its rapid developmen­t in the world’s largest auto market.

“In just 13 years, BBAC has been able to realize the ideas of ‘high speed’ and ‘high quality’ with a world-class plant, five of Mercedes-Benz’s best-selling worldwide models, and recognitio­n from 2 million customers. We are setting the standards for manufactur­ing excellence with a new era of manufactur­ing language that embraces ‘high speed and high quality’”, said Chen Wei, senior executive vice-president of BBAC.

China is now also the world’s largest market of the C-Class, E-Class, GLC and GLA models, which are the full lineup of the locally produced BBAC portfolio. The all-new A-Class L sedan is the fifth locally produced Mercedes-Benz.

According to the carmaker, the body of the all-new long wheelbase A-Class is manufactur­ed with an automation rate of 99 percent, using more than 650 robots.

BBAC’s efforts to promote intelligen­t and innovative manufactur­ing have won accolades from local authoritie­s.

The company has been recognized as a Sino-German Intelligen­t Manufactur­ing Cooperatio­n Demonstrat­ion Pilot Project by the Ministry of Industry and Informatio­n Technology. This honor further reinforces BBAC’s leadership in premium manufactur­ing.

Xu Heyi, chairman of Chinese Stateowned carmaker BAIC, said: “As the core practition­er of high-end manufactur­ing and high-end products, BBAC shoulders the important mission of leading Beijing’s automotive industry to continue to transform and develop in a high-grade, high-precision and advanced direction.

“In the face of today’s technologi­cal revolution with many peaks, our industry is constantly improving and opening up. BBAC will continue to adhere to the developmen­t path of high-end manufactur­ing, high-end products, to deepen our integratio­n with emerging industries,” Xu added.

In the future, BBAC said it will continue to adopt modern management processes and stringent quality systems, and constantly refine its advanced craftsmans­hip and manufactur­ing processes.

 ?? PHOTOS PROVIDED TO CHINA DAILY ?? Arno van der Merwe, president and CEO of
PHOTOS PROVIDED TO CHINA DAILY Arno van der Merwe, president and CEO of
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 ??  ?? highly intelligen­t welding shop. Left: Arno van der Merwe, president and CEO of BBAC.
highly intelligen­t welding shop. Left: Arno van der Merwe, president and CEO of BBAC.

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