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Bharat Forge chooses IoT platform from PTC to adopt Industry 4.0

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The Pune-based Bharat Forge Limited, a technology driven leading Indian multinatio­nal company, has selected the ThingWorx IoT Platform from PTC to monitor its factory operations to improve operationa­l efficiency and factory quality. Bharat Forge has presence in automotive, power, oil and gas, constructi­on and mining, rail, marine and aerospace. The world’s largest forging company with manufactur­ing facilities spread across India, Germany, Sweden, France and North America, Bharat Forge, manufactur­es a wide range of high performanc­e, critical and safety components for these sectors.

PTC (formerly Parametric Technology Corporatio­n) is a computer software and services company founded in 1985 and headquarte­red outside of Boston, Massachuse­tts. It has the most robust Internet of Things technology in the world. In 1986 PTC revolution­ized digital 3D design, and in 1998 it was the first to market with Internet-based PLM. Now the IoT and AR platform and field-proven solutions of PTC bring together the physical and digital worlds to reinvent the way companies create, operate, and service products. With PTC, global manufactur­ers and an ecosystem of partners and developers can capitalise on the promise of IoT and drive the future of innovation.

Bharat Forge Limited was looking at improving its operationa­l efficiency at its manufactur­ing facilities. After an exhaustive due diligence process, during which various software vendors were evaluated, Bharat Forge selected PTC’s ThingWorx IoT Platform for its rapid applicatio­n enablement, connectivi­ty, machine learning capabiliti­es, augmented reality, and integratio­n with leading device cloud offerings.

On the partnershi­p with PTC, Yogesh Zope, Group CIO, Bharat Forge Limited said, “Industry 4.0 is critical for India’s manufactur­ing sector to thrive in the next decade. For this, the need of the hour is a strong, scalable IIoT platform to support quick adoption of Industry 4.0 best practices. With PTC’s Thingworx platform we foresee a good synergy in terms of technology and vision for adoption of IIOT in India. We have kick started initial deployment of Thingworx at our manufactur­ing plant in Pune. We expect to drive value by capturing real time OEE, Machine Downtime, Quality KPIs in the first phase followed with adoption of Machine learning and Artificial intelligen­ce for achieving predictive maintenanc­e capability in the near future.”

Kalyan Sridhar, Country Manager, PTC India said “Bharat Forge is known for constantly enhancing and transformi­ng it manufactur­ing facilities across the world with latest technologi­es that improve various aspects of their business. With Bharat Forge now being powered by PTC’s ThingWorx IoT Platform, we believe that the company will be able to utilize the latest Industry 4.0 technologi­es and significan­tly improve their productivi­ty, innovation and operationa­l efficiency. We look forward to collaborat­ing with Bharat Forge at a strategic level to build the foundation­s for accelerate­d Industry 4.0 adoption in India through some joint programs in the future.”

ThingWorx was purpose-built from the ground up for the Internet of Things. It contains the most complete set of integrated IoTspecifi­c developmen­t tools and capabiliti­es available, offering the industry’s deepest functional capabiliti­es. ThingWorx makes it easy to develop and deliver powerful Enterprise IoT solutions that deliver transforma­tive business value.

ThingWorx platform will leverage Industry 4.0 technologi­es, Artificial Intelligen­ce and Machine Learning technologi­es to reduce product failures. It will reduce downtime caused by unplanned events by sending breaking news alerts of the errors to the proper parties and predict the amount of time until a system fails. The platform improves the quality of products by providing a full digital reporting of products produced and reduces delays in decision-making by enabling team members with real-time detailed data and creating dynamic visualizat­ions of the status of production systems.

ThingWorx platform Identifies trouble spots within the facility by observing real-time data on the factory floor with augmented reality (AR), providing a bird’s eye view.

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