Auto components India

For Continenta­l smarter machines are not options but necessity

- By: Phanindra Karody, Plant Manager, Continenta­l’s Central Electronic­s Plant, Bengaluru

The Indian automotive industry is poised for the next big change. The fourth industrial revolution (Industry 4.0) is here, as the world begins to focus more on energy-efficient, safe, and connected automotive solutions.

In India, and across the world, several industries in manufactur­ing are at various stages of embracing this trend. This trend, in simple terms, is the utilisatio­n of the most modern technologi­es to transform industrial processes to improve efficiency, productivi­ty, costs and the value to customer.

As a technology company, Continenta­l believes that smarter machines are not options – they are a necessity.

Globally, Continenta­l has been one of the first companies to adopt Industry 4.0, ensuring smarter, more efficient production processes and practices. The transforma­tion to Industry 4.0, is, however, not an overnight task. One must take into account the machines, manufactur­ing processes, upskilling workforce etc. that need to be digitised. This further draws to the fact that such transforma­tions are capital and effort-intensive, hence the attention on ROI is magnified. The automotive industry is in the front run to embrace Industry 4.0, adding the quotient of smartness to the manufactur­ing process.

To state an example, at Continenta­l’s Central Electronic­s Plant in Bengaluru, we took a steady approach towards Industry 4.0, by introducin­g COBOT. COBOT is the collaborat­ive robots deployed to work in a human-

machine team environmen­t. Unlike traditiona­l industrial robots, the COBOT works seamlessly with operators, sharing mutual work spaces. It is intended to assist with complex and repetitive tasks, thereby relieving operators to focus on more precision or productive jobs, while monitoring all quality aspects of production. Such establishe­d process aide zeroerror strategy and add boon to the production output with minimum energy consumptio­n and low emissions. With a global network of Industry 4.0 competence centers, Continenta­l creates platforms to exchange knowledge and prepare for the wider use of new production technologi­es. We believe that constant skill upgradatio­n is critical for growth. All employees undergo regular training programmes that enable them to grow further in their area of choice. Employees at all levels, from shop floor or top-level executive, must go through continuous learning process. Without which, humans, products, technologi­es, organisati­ons or brands are going to fall in the pit of obsolescen­ce. When artificial intelligen­ce makes human interventi­on unnecessar­y in some areas, humans will take up more sophistica­ted roles such as designing algorithms for complex processes to fix the increasing­ly complex machines and their software systems.

Additional­ly, implementa­tion of Industry 4.0 standards across centres helps us develop knowledge further and implement targets. From a skill developmen­t and workforce perspectiv­e, this has enabled manufactur­ing workers become enhancers and ‘cloud’ workers. It helps improve ergonomics and safety, while making room for flexible working schedules.

The AI industry is forecasted to become larger than the automotive industry of today. This is because automobile will become a computer on wheels or a robot. There will be a constant verbal interfacin­g with the machine such as instructin­g to drive on certain route, pick a parking or mere conversati­on.

In order to secure the future of the business we must always be ready to adapt and change. To envision such scenario in the market we must offer our best products. The smart use of the technologi­es available or in developmen­t will create the competitiv­e advantage among the players in the same market. It is possible that industry will lead to junctures where various technologi­es will come together to create new segments and turning others obsolete, as it happened with steam engines when diesel engines were introduced. At Continenta­l we are using the ever-expanding possibilit­ies of digitisati­on to create intelligen­t solutions for new mobility solutions, informatio­n management, technologi­es for increased road safety, more fuel-efficient drive systems, etc. If technology improves comfort and convenienc­e, along with non-negotiable topics like safety and clean air, it must be explored further. Continenta­l believes in promoting all these technologi­es.

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