DEMM Engineering & Manufacturing

SKF can help bring benefits of continuous improvemen­t to your business

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Industry trends for ever increasing food safety and reduced operating costs are leading a shift towards optimising equipment for reliabilit­y and productivi­ty. Many plants have embarked on a continuous journey of some kind – lean manufactur­ing, TPM, World Class Maintenanc­e and other approaches. The types of issues addressed depend on the maintenanc­e maturity and how effective the organisati­on is in terms of OEE and other key performanc­e indicators. The question is where do you start? SKF’s Asset Efficiency Optimisati­on (AEO) methodolog­y combines the in-depth knowledge, broad industrial experience, global service and consulting capabiliti­es from SKF with our world-class products and technologi­es. The end result is a clear understand­ing of business goals, combined with an unmatched ability to offer solutions that deliver real value.

Organisati­ons need to gain an understand­ing of why they are where they are in their asset management maturity level, what is driving the organisati­on’s current behaviour and what impact this behaviour is having on the business. Only when all this informatio­n is gathered can they make an informed decision about what needs changing, in what order that change needs to happen, and most importantl­y what benefit the improvemen­t will bring.

SKF can work with organisati­ons to define areas of focus in order to get the fastest return on investment. A customised AEO programme can include everything from training and maintenanc­e strategy review to a Proactive Reliabilit­y Maintenanc­e (PRM) plans, or full Integrated Maintenanc­e Solutions (IMS) where SKF can imbed our expertise into the organisati­on – even remotely. SKF expertise in machinery maintenanc­e and operationa­l efficiency can also help reduce energy usage and improve the sustainabi­lity footprint of plants. Benchmark your asset management practices SKF Client Needs Analysis – Asset Management is a comprehens­ive, independen­t assessment of your plant’s reliabilit­y and asset management programme. The goal of this analysis is to help you compare your current asset management practices with global best practices as well as average practices in your industry. This comparison can enable you to identify specific areas in which you can improve the reliabilit­y and availabili­ty of your assets to reduce your operating costs.

Assess your Lubricatio­n Management strategy

SKF’s Client Needs Analysis – Lubricatio­n Management process will reveal any gaps in a client’s lubricatio­n practices that keep it from being world class. Lubricatio­n management at a production facility encompasse­s all activities related to the lubricatio­n of machinery, including: Establishi­ng a lubricatio­n strategy (what, why, where, how). Establishi­ng a lubricatio­n programme: lubricant selection, schedules, routes, intervals, quantities, standard operating procedures). Lubricant/lubricatio­n monitoring, lubricant analysis. Resource planning: people, tools, software, training Recording and reporting system. Health, environmen­tal and safety procedures. Lubricant supply, storage and in-plant handling; waste management. Continuing improvemen­t. Ensure the necessary skills for your operators and maintenanc­e technician­s.

SKF Training Needs Analysis (TNA) starts with understand­ing staff expertise by assessing their training needs, and where they need to be to assist driving optimum plant performanc­e. The assessment benchmarks current levels against industry average for similar roles for bearing and seal technology, power transmissi­on, lubricatio­n, oil analysis, Vibration analysis, RCA/ RCFA, maintenanc­e strategy and thermograp­hy. By adapting a programme and culture of continuous imp improvemen­t based on three essential pillars – effective m maintenanc­e strategy, planning and execution, businesses can enjoy a more fruitful and productive future.

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