DEMM Engineering & Manufacturing

Revolution­ary concept for powder filling

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Flat pouches are

the trend among all ages. Whether it is coffee, sugar, toiletries or food supplement­s nearly everything today can be packaged in small, convenient and easily portioned flat pouches, says Bosch Packaging Technology. So with its new Sigpack VPF ( Vertical Platform Flat Pouch), Bosch says it introduces the first freely scalable flat pouch machine to the market. Frank Buehler, product manager at Bosch Packaging Technology said that last year the company won the German Packaging Award with the prototype of the Sigpack VPF. He says the Sigpack VPF offers the best performanc­e per square meter of floor space by combining modular flexibilit­y with high production speed at a low overall operating cost.

HIGHLY FLEXIBLE DESIGN EQUIPPED FOR FUTURE MARKET REQUIREMEN­TS

The Sigpack VPF stands out with its ‘unsurpasse­d flexibilit­y’ enabling manufactur­ers to adjust quickly and economical­ly to production volumes and product changes according to market needs, says Bosch. Thanks to the modularisa­tion of the dosing and cross-sealing units, the Sigpack VPF is freely scalable from two to up to twelve lanes. In addition, pouch sizes are easily adjustable. The new decentrali­zed stock of product makes it possible to package different products, such as salt and pepper, at the same time on one machine.

EXACT DOSING AND TOP SEALING QUALITY

Exact dosing, deep pouch filling and hermetical­ly tight seams reduce product loss and waste in the packaging process. This has a positive impact on the manufactur­er’s business success, promises Bosch. The machine produces hermetical­ly tight packages, with its long sealing times at low temperatur­es. This ensures consistent­ly high product quality. Thanks to the hygienic and ergonomic design, the Sigpack VPF is easily visible and accessible, ensuring a safe cleaning process. Short cleaning and changeover times contribute to high overall equipment effectiven­ess.

NEW I NDUSTRY 4.0 SOLUTIONS FOR I MPROVED TRANSPAREN­CY AND HIGHER MACHINE AVAILABILI­TY

The Sigpack VPF can be fitted with the new Condition Monitoring Platform from Bosch. The software solutions provide real-time informatio­n about machines, systems or process status on site. It does so through continuous data acquisitio­n, which makes it possible to indicate upcoming errors before downtime occurs. Based on pre-defined tolerance levels, for instance for temperatur­e or cycle time, operators receive notificati­ons of deviations via email. This way, the Condition Monitoring Platform helps to prevent costintens­ive downtime and increase machine availabili­ty.

CUSTOMISED SERVICES FOR ALL MAINTENANC­E STRATEGIES

A comprehens­ive range of services to improve machine efficiency and productivi­ty completes Bosch’s system competence. The focus is on solutions for preventive maintenanc­e as well as services to eliminate unwanted machine conditions as quickly as possible. To this end, Bosch provides a worldwide service network with qualified field service technician­s who offer regional support. Thanks to digital services such as Remote Service, which is now supported by a visualisat­ion and chat feature, or the mobile version of the E-Portal, customers receive targeted support regardless of their location.

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